Início / Equipamentos / Encartuchadora horizontal padrão WZH (20-120 caixas/min) / Cartoning Machine - Horizontal Cartoning Machine
SED-100WZH-A
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SED · SED-100WZH-A · 2 unidades vendidas
SED-100WZH-A — Cartoning Machine - Horizontal Cartoning Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-100WZH-A is a multi-functional automatic cartoning machine that handles automatic feeding, box opening, product insertion, batch-number printing, box sealing, and reject removal in one continuous flow. Servo/stepper
Prazo de entrega
Consultar
Capacidade de produção
30–100 cartons/min (stable; max 100)
Como funciona
Intermittent-motion design driven by a 1.5 kW main motor through a clutch-brake. (1) Magazine of flat-folded cartons feeds one carton at a time. (2) SMC ZL112 vacuum generator + suction cups draw one carton and open it at a wide angle. (3) Product chain/feed system pushes product into open carton — overload protection retracts pusher if carton is malformed. (4) Carton flaps tuck and close mechanically; optional hot-melt glue or mechanical brush-and-glue station seals the carton. (5) Inkjet or hot-stamp coder prints batch number. (6) Photoelectric eye verifies presence at each station; missing/empty cartons trigger auto-stop with audible alarm.
Processo de funcionamento
1Intermittent-motion design driven by a 1.5 kW main motor through a clutch-brake.
2(1) Magazine of flat-folded cartons feeds one carton at a time.
3(2) SMC ZL112 vacuum generator + suction cups draw one carton and open it at a wide angle.
4(3) Product chain/feed system pushes product into open carton — overload protection retracts pusher if carton is malformed.
5(4) Carton flaps tuck and close mechanically; optional hot-melt glue or mechanical brush-and-glue station seals the carton.
6(5) Inkjet or hot-stamp coder prints batch number.
7(6) Photoelectric eye verifies presence at each station; missing/empty cartons trigger auto-stop with audible alarm.
Especificações técnicas
Especificações da variante: SED-100WZH-A
Especificações
Modelo
SED-100WZH-A
Capacidade de produção
30–100 cartons/min (stable; max 100)
Tensão
(per machine plate; main motor 1.5 kW)
Utilidades
Electrical supply per the 1.5 kW main-motor plate (additional servo/PLC loads small). Clean dry compressed air at ≥0.6 MPa supplying ≤0.3 m³/min. Reliable grounding required.
Detalhes de conformidade
Whole machine designed and manufactured to current GMP standards. Functional zones physically separated; photoelectric eyes track and detect for automatic control. Carton presence, product presence, and box formation are sensor-verified — auto-stop with audible alarm on any failure.
Potência
1.5 kW
Pressão de ar
≥ 0.6 MPa, ≤ 0.3 m³/min compressed air consumption
Dimensões
Comprimento
3300 mm
Largura
1550 mm
Altura
1560 mm
Peso
1000 kg
Área de instalação
3300 × 1550 × 1560 mm. Reserve space at the feed end for the carton magazine, at the discharge for the conveyor belt, and on both operator sides for changeover access. Threaded foot pads allow leveling.
Materiais
Materiais de contato
Stainless steel (food-contact for food and pharma applications)
Materiais do corpo
Stainless steel and painted steel frame and machine plate
Compatibilidade
Carton Material Requirement
White 250-350g/m² or Gray 300-400g/m²
Max Carton Size
250×150×120mm
Min Carton Size
45×20×14mm
Operação
Nível de ruído
≤75 dB
Stable Production Speed
30-100 boxes/min boxes/min
Características principais
Stable carton speed 30–100/min, peak 100/min
Carton size 45×20×14 mm to 250×150×120 mm — no mold change for size swap
Carton material 250–350 g/m² white cardboard or 300–400 g/m² gray cardboard
Servo/stepper drive + PLC + touchscreen HMI
SMC ZL112 vacuum generator for carton magazine pickup
Wide-angle box opening for reliable insertion
Photoelectric eye missing-product detection — empty cartons not run
Push-insertion overload protection on loading system
Torque overload protector clutch-brakes main drive on jam
Audible alarm + auto-stop on no-product or no-carton fault
Optional hot-melt glue OR mechanical brush-glue carton sealing
Adjustable threaded foot pads for level installation
Designed and manufactured to current GMP standards
Working noise ≤75 dB
Net weight ~1000 kg
Compressed air ≥0.6 MPa / ≤0.3 m³/min
Adjustment-only size changeover (no mold swap) saves multi-SKU lines hours per day
30–100 cartons/min covers single-SKU mass production AND small-batch multi-SKU work in one machine
Photoelectric empty-detect + jam-protected pusher saves carton material and product
Plug-in linkage to blister, bagger, 3D wrapper, bottling, filling, labelling, inkjet, and check-weigh lines
Mitsubishi PLC + SMC pneumatics — global parts availability
Designed and built to current GMP standards
Aplicações
Cartoning of blister-pack medicine boards, oral-liquid bottles, ampoules, vials, sachets, plasters, ointment tubes, aerosols
Cartoning of food: ice cream, egg roll, bread, coffee sachets, seasoning bags, milk powder
Cartoning of daily chemicals: toothpaste, soap, cosmetics, masks, creams, lipstick, mosquito coils
Cartoning of hardware/electrical: bearings, bulbs, switches, sockets, relays, chargers
Cartoning of auto parts: spark plugs, filters, piston rings, automotive lights
Cartoning of plastics, novelties, household paper goods
Setores
Farmacêutico
Alimentos e bebidas
Daily chemical / personal care
Hardware & electrical
Automotive parts
Plastics
Stationery / entertainment
Household paper
Marcas dos componentes
Mitsubishi — per equipment configuration list
SMC — ZL112 vacuum generator and pneumatic components
SED
Fale com SED Sales Team
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Conformidade
Designed and manufactured to current GMP standards
Limpeza e manutenção
Wipe vacuum suckers, photoelectric eye lenses, and the pickup arm at every shift change so paper dust does not blind the sensors. Empty the reject-carton chute. Inspect the chain and torque-protector clutch on the manual schedule; refresh lubrication per spec.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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