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SED-100RJ-B
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SED-100RJ-B
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SED-100RJ-B — SED-100RJ-B Soft Capsule Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-100RJ-B (Production Type) Soft Capsule Production Line - full pharmaceutical / health-food soft-capsule production line built around the SED-100RJ-B (Production) main encapsulator. Designed for both small-batch and p
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Prazo de entrega
Consultar
Capacidade de produção
180000–480000 capsules/hour (500 mg olive shape, 4 rpm reference)
Como funciona
Gelatin sol is heated and vacuum-mixed in a 200L SUS304 jacketed three-layer tank (5kW heating, 1.5kW stirrer at 35rpm) supported by a 4kW water-ring vacuum pump, 60L condenser and 160L vapor-water separator. Fill is prepared in an 80L vacuum mixing tank and homogenised on a colloid mill. The encapsulator forms two gelatin films via a coating spray box (0.01mm) under PID temp control; a Phi64x100mm rotary die at 0-5rpm meets the films and 6x(0-2)mL injection wedges deposit fill into cavities, sealing capsules at +-1% (<500mg) or +-0.5% (>500mg). Capsules drop into SED-3GZJ-B drying tumblers (SS304 cages, independent VFD-driven forward/reverse, 0-18rpm, 50m3/min blower); reverse rotation discharges. A 1.5kW chiller feeds cold air to the spray-box zone. Final inspection on 1000x1000mm SUS304 light-inspection table.
Processo de funcionamento
1Gelatin sol is heated and vacuum-mixed in a 200L SUS304 jacketed three-layer tank (5kW heating, 1.5kW stirrer at 35rpm) supported by a 4kW water-ring vacuum pump, 60L condenser and 160L vapor-water separator.
2Fill is prepared in an 80L vacuum mixing tank and homogenised on a colloid mill.
3The encapsulator forms two gelatin films via a coating spray box (0.01mm) under PID temp control; a Phi64x100mm rotary die at 0-5rpm meets the films and 6x(0-2)mL injection wedges deposit fill into cavities, sealing capsules at +-1% (<500mg) or +-0.5% (>500mg).
4Capsules drop into SED-3GZJ-B drying tumblers (SS304 cages, independent VFD-driven forward/reverse, 0-18rpm, 50m3/min blower); reverse rotation discharges.
5A 1.5kW chiller feeds cold air to the spray-box zone.
6Final inspection on 1000x1000mm SUS304 light-inspection table.
Especificações técnicas
Especificações da variante: SED-100RJ-B (Experimental Type) - laboratory / R&D variant
Especificações
Modelo
SED-100RJ-B
Capacidade de produção
180000–480000 capsules/hour (500 mg olive shape, 4 rpm reference)
Tensão
AC 220V / 50Hz (main machine); 380V / 50Hz on chiller, vacuum pump, dryer
Utilidades
Mixed AC 220V/380V 50Hz: main machine 1.55kW @220V; sol tank 5kW heating + 1.5kW stirrer; fill tank 1.5kW heating + 120W stirrer; vacuum pump 4kW @380V; chiller 1.5kW @380V; dryer 2.2kW/section @380V; inspection table 0.1kW. Cooling water for condenser.
Detalhes de conformidade
Designed and manufactured to GMP standards; SUS304 throughout with mirror-polished surfaces; intended for 100,000-class clean-room with dedicated soft-capsule dehumidification.
Potência
1.55 kW
Dimensões
Comprimento
620 mm
Largura
660 mm
Altura
1350 mm
Peso
400 kg
Área de instalação
Main machine 620x660x1350mm, 400kg. 200L sol tank Phi700x1600mm, 180kg. 80L fill tank Phi600x1300mm, 87kg. Condenser 450x450x2000mm, 60kg. Vacuum pump 440x200x230mm, 30kg. Vapor separator 500x500x700mm, 20kg. Chiller 650x360x850mm, 70kg. Dryer (per section) 1040x800x1850mm, 110kg. Inspection table 1000x1000x700mm, 20kg.
Materiais
Materiais de contato
SUS304 aço inoxidável
Materiais do corpo
SUS304 stainless steel (tanks, dryer cages, inspection table)
Características principais
Full GMP soft-capsule production line - sol, fill, encapsulation, drying, inspection
Production-grade encapsulator: Phi64x100mm rotary die, 0-5rpm infinitely variable
6x(0-2)mL injection wedges; fill accuracy +-1% (<500mg) or +-0.5% (>500mg)
Capsule coating spray box (0.01mm) with PID temp control + 0.1C sensor
200L vacuum sol tank + 4kW water-ring vacuum pump + 60L condenser + 160L vapor separator
80L vacuum mixing tank + colloid mill for fill preparation
Multi-section SED-3GZJ-B drying tumbler (SS304 cages, independent VFD, 0-18rpm, 50m3/min)
1.5kW chiller, 2500W cooling, R22 refrigerant
SUS304 light-inspection table (1000x1000mm)
Designed for 100,000-class clean-room with soft-capsule-specific dehumidification
Stable output ~15,000 capsules/hour (500mg olive shape)
Stable output ~15,000 capsules/hour - up to ~90M capsules/year per line at 250 workdays
Modular drying tumbler - sections can be added or maintained independently
GMP-grade SUS304 polished interior + exterior throughout
Tier-one component brands: Schneider, Siemens, Omron, Delta, Pro-face, Fuji
Aplicações
Pilot and small-batch soft-capsule production
Pharmaceutical and health-food soft-capsule manufacturing
Encapsulation of liquid or viscous suspension fills
Setting/drying of soft capsules in multi-stage tumblers
Visual inspection of finished soft capsules
Setores
Pharmaceutical (soft capsules)
Health food / nutraceutical
Marcas dos componentes
Schneider (leakage protector, contactor, pushbuttons)
Omron (relay MY2NJ 24V x4)
Siemens (module 6ES72881ST200AA0)
Delta (inverter 0.75kW)
Fuji Japan (red emergency stop AR22V2R-02R)
Pro-face (touchscreen PEXGE4401WAD)
Xinling (solid-state relays 25A x4)
SED
Fale com SED Sales Team
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Conformidade
Designed to GMP (health-food + pharmaceutical) for 100,000-class clean-room
Limpeza e manutenção
Spare parts kit includes nylon brushes for capsule discharger; oil-free lubrication on dryer eliminates lubricant contamination; built-in trays in each dryer section reduce capsule loss.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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