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SED-0.6SM-A
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SED-0.6SM-A
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SED-0.6SM-A — 600 L, Double-Door Pass-Through
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SED-0.6SM-A Super Water (Superheated Water-Bath) Sterilizer (600 L) — double-door pass-through, motorized doors. Uses cyclical superheated water as sterilization heating carrier; performs water-pour (spray) sterilization
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Como funciona
Superheated-water spray (water-bath) sterilization in a closed circulating system. Internal circulation: pure water (~70 kg/cycle) fills the chamber bottom; NANFANG CDMF vertical multistage centrifugal pump draws water through the 316L plate heat exchanger (BAODE BBS) — heated indirectly by external steam during heating phase, or cooled indirectly by tap water during cooling phase — and returns it via top and side SSC USA spiral spray nozzles (high-flux, wide-angle) creating an even spray over the load. External circulation: heating (steam) or cooling (tap water) flows through plate exchanger external circuit without mixing with process water. Counter-pressure tracks sealed-package internal pressure to minimize breakage and deformation. Cycle: Auto-test → Water fill → Spray circulation → Heat up → Sterilize (F0 or time/temperature) → Cool → Drain (optional) → End.
Processo de funcionamento
1Superheated-water spray (water-bath) sterilization in a closed circulating system.
2Internal circulation: pure water (~70 kg/cycle) fills the chamber bottom; NANFANG CDMF vertical multistage centrifugal pump draws water through the 316L plate heat exchanger (BAODE BBS) — heated indirectly by external steam during heating phase, or cooled indirectly by tap water during cooling phase — and returns it via top and side SSC USA spiral spray nozzles (high-flux, wide-angle) creating an even spray over the load.
3External circulation: heating (steam) or cooling (tap water) flows through plate exchanger external circuit without mixing with process water.
4Counter-pressure tracks sealed-package internal pressure to minimize breakage and deformation.
5Cycle: Auto-test → Water fill → Spray circulation → Heat up → Sterilize (F0 or time/temperature) → Cool → Drain (optional) → End.
Especificações técnicas
Especificações da variante: SED-0 this model
Especificações
Modelo
SED-0.6SM-A
Utilidades
Electricity: 380 V, 3-phase, 50 Hz, 4 kW control power. Pure water 0.4–0.8 MPa, ~70 kg/cycle (carrier — recyclable). Steam 0.2–0.3 MPa, ~60 kg/cycle. Tap water 0.2–0.3 MPa, ~1,000 kg/cycle (cooling). Compressed air 0.6–0.8 MPa, ~1.0 m³/cycle.
Detalhes de conformidade
Inner chamber X-ray flaw-detection inspected; designed per GB150 with full quality certificates from labor ministry. Chinese-patented moving-ring non-toxic silicone door gasket. Validation port standard for GMP qualification. F0 + multipoint temperature control assures sterilization.
Potência
4 kW
Pressão de ar
Pure water 0.4-0.8 MPa; steam 0.2-0.3 MPa; tap water 0.2-0.3 MPa; compressed air 0.6-0.8 MPa
Dimensões
Comprimento
1296 mm
Largura
1650 mm
Altura
1900 mm
Área de instalação
Outside dimensions 1,296 (L) × 1,650 (W) × 1,900 (H) mm. Pass-through double-door — install in wall between sterile and prep zones.
Materiais
Materiais de contato
SUS304 (chamber main body, door, board, loading cart, transport cart) — SUS316L (BAODE BBS plate heat exchanger) — non-toxic silicone moving-ring door gasket.
Materiais do corpo
SUS304 chamber — aluminum-silicate insulation — SUS304 stainless decorative cover — SUS304 loading cart and transport carts.
Características principais
Chamber 1,060 × 680 × 850 mm (~600 L); 0.6 m³ class
Working 0–0.22 MPa @ 60–134°C; design 0.245 MPa @ 139°C; heat uniformity ≤±1°C
Closed superheated-water circulation: chamber bottom → pump → plate exchanger → top spray
Excellent counter-pressure control — minimizes broken-bag rate; prevents deformation
Inner shell SUS304 (X-ray flaw inspected, labor-ministry quality certificate); per GB150
Chinese-patented moving-ring non-toxic silicone door gasket
BAODE 316L plate heat exchanger with interchangeable plates
NANFANG CDMF vertical multistage pump (>150°C rated)
SSC USA spiral spray nozzles (top + side, high-flux, wide-angle)
GEMU Germany 514-series angle-seat valves (6 M cycles, 180°C); water-hammer valve
Spirax Sarco UK float-ball steam traps
STERLING Germany LEMC water-ring vacuum pump
JUMO Germany Pt100; DANFOSS Denmark pressure transmitter
GMP validation interface; F0 + temperature/time dual control
Dedicated to pharma liquids in glass/plastic bottles/soft bags/ampoules — counter-pressure tracking minimizes broken-bag rate
All-imported core components: GEMU Germany valves, SSC USA nozzles, STERLING Germany vacuum pump, Spirax Sarco UK steam traps, JUMO Germany Pt100, DANFOSS Denmark transmitter
BAODE 316L plate exchanger with interchangeable plates — easy maintenance
Patented non-toxic silicone moving-ring door seal
Wide temperature range 60–134°C — suitable for thermally sensitive products
Closed-loop water system — effective secondary contamination prevention
GMP validation interface standard
Aplicações
Sterilization of injectable liquids in glass bottles and ampoules
Sterilization of liquids in plastic bottles and soft bags (PE, PP, PVC, composite)
High and low temperature sterilization (60–134°C) for thermally sensitive packages
Sterilization of sealed-package drinks and canned foods
Pharma terminal sterilization with broken-bag-rate minimization
Setores
Pharmaceutical manufacturing (injectable / liquid preparations)
Food and beverage industry
Medical device sterilization
Biotech and biopharma
Marcas dos componentes
Siemens Germany — S7-200 PLC, Smart700 touchscreen
Beijing Weihuang (Brighten) — E20 micro printer
Airuisi China — ARS-series data recorder
JUMO Germany — WZP902350 Pt100 temperature sensor
DANFOSS Denmark — MBS-1900 pressure transmitter
AirTAC Taiwan — 1890001 solenoid valve
GEMU Germany — 514-series heat-resistant angle-seat valve + water-hammer-prevention valve (6 M cycles, 180°C)
Spirax Sarco UK — FT-series float-ball steam trap
BAODE Jiangsu — BBS-series 316L plate heat exchanger
NANFANG — CDMF vertical multistage centrifugal pump (>150°C)
SSC USA — spiral spray nozzles (high-flux, wide-angle)
STERLING Germany — LEMC water-ring vacuum pump
SED
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Conformidade
Designed per GB150 (Steel Pressure Vessels), X-ray flaw inspected, with labor-ministry quality certification
Chinese patent on moving-ring silicone door seal technology
GMP validation interface standard
Limpeza e manutenção
BAODE 316L plate exchanger has interchangeable plates — open and clean easily. SUS304 chamber inner surface: precision mechanical and chemical finishing. SSC USA spray nozzles self-clear with high water flux.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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