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SED-ZSX-C
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SED-ZSX-C
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SED-ZSX-C — Syringe Assembly Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-ZSX-C disposable syringe assembly line bundle: syringe printing machine (18,000–21,000 pcs/h, 3 kW), syringe assembly machine (18,000–21,000 pcs/h, 3 kW), blister packing machine (15,500 pcs/h, 10 kW), and hypodermic

Choisir une variante (4)
Délai de livraison
Sur devis
Cadence
18000–21000 pcs/h (printing & assembly)

Fonctionnement

Centrifugal hopper loaders feed barrels, plungers, gaskets, and hubs onto stainless-steel positioning chutes. The printing station uses gear-proportional turntables to synchronise barrel rotation with an ink-pad roller, then silicone oil is sprayed onto the printed barrel. The assembly turntable mates plunger and gasket into the barrel under pneumatic actuation. The needle assembly line: hubs are loaded onto strips, plasma corona-treated for adhesion, needle cannulas applied with a glue-grinding function (uniform adhesive coverage), oven-cured (~19 min), leak/block-tested one-to-one, CCD-inspected (CA-035M camera) for burrs and reverse needles, silicone oil applied (refrigerated station to reduce evaporation), then defects auto-rejected before capping and optical-fiber counting of finished products. The blister packer heats PVC sheet, vacuum-forms cavities, fills syringes, and heat-seals with aluminium foil.

Processus de fonctionnement
1Centrifugal hopper loaders feed barrels, plungers, gaskets, and hubs onto stainless-steel positioning chutes.
2The printing station uses gear-proportional turntables to synchronise barrel rotation with an ink-pad roller, then silicone oil is sprayed onto the printed barrel.
3The assembly turntable mates plunger and gasket into the barrel under pneumatic actuation.
4The needle assembly line: hubs are loaded onto strips, plasma corona-treated for adhesion, needle cannulas applied with a glue-grinding function (uniform adhesive coverage), oven-cured (~19 min), leak/block-tested one-to-one, CCD-inspected (CA-035M camera) for burrs and reverse needles, silicone oil applied (refrigerated station to reduce evaporation), then defects auto-rejected before capping and optical-fiber counting of finished products.
5The blister packer heats PVC sheet, vacuum-forms cavities, fills syringes, and heat-seals with aluminium foil.

Caractéristiques techniques

Caractéristiques de la variante : Syringe Printing Machine (3000×3000×2200 mm

Caractéristiques

Modèle
SED-ZSX-C
Cadence
18000–21000 pcs/h (printing & assembly)
Tension
380V 50Hz 3Φ
Pression d’air
0.6-1 MPa

Caractéristiques principales

Syringe printing 18,000–21,000 pcs/h
Syringe assembly 18,000–21,000 pcs/h
Blister packing 15,500 pcs/h
Needle assembly 65,000–70,000 pcs/h, 16–26G applicable
CCD burr and reverse-needle inspection on needle line
Plasma corona treatment improves hub-to-cannula adhesion
Glue grinding function for uniform adhesive coverage
Auto-rejection of defective products at every station
Refrigerated silicone oil station reduces evaporation
Optical fiber counting at final output station
Two needle-cannula loading stations; quick size-change via panel
Air pressure 0.6–1 MPa; 380V 50/60Hz 3Φ
Modular line — purchase individual stations or complete set
High-throughput needle assembly with integrated CCD inspection
Premium components: Omron, Mitsubishi, SMC, Keyence, Panasonic
Auto-reject at every QC step maximises qualified-product yield
Seller provides export wooden crates and remote installation guidance

Applications

Disposable syringe printing and assembly
Hypodermic needle assembly (16–26G)
Al-PVC blister packaging of syringes

Secteurs

Medical devices
Disposable syringe manufacturing

Marques des composants

PLC (printing & needle)
Omron
PLC (assembly & blister)
Mitsubishi / Keyence
Frequency Converter
Mitsubishi
Touch Screen
Kinco / Flexem
Air Cylinder
SMC
Servo System
Omron / Mitsubishi
Solenoid Valve
Niscon
Optical Fiber System
Keyence / Panasonic
Pneumatic Connector
AirTAC
Magnetic Sensor
ALIF
Relay
CHNT
Motor
Toyo
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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