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Accueil / Équipements / Élévateur polyvalent type Z/bande inclinée/tri de bouchons / Z-type Bucket Elevator (Automatic Feeder for Counting & Bottling Line)
SED-Z-L
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SED-Z-L Z-type Bucket Elevator
SED · SED-Z-L · 2 unités vendues

SED-Z-L — Z-type Bucket Elevator

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-Z-L is a Z-type bucket elevator (Z-type feeder/hoist) used to transfer bulk materials such as tablets, capsules, granules, candy, snacks or powder upward and over a horizontal run before discharging into a downstream

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Fonctionnement

Material drops into the lower vibrating-feed inlet of the elevator base. A pair of parallel chains, driven by the lower sprocket assembly and tensioned by a tensioner sprocket, run upward through the first/second/third sections (modular frame; any number of sections supported), around the upper sprocket assembly at the cross-head section, and back down. Plastic 1.8 L hoppers (buckets) are pinned to the chain at regular intervals; each bucket scoops material at the bottom and carries it up to the cross-head. At the top, the bucket flips and discharges into the storage hopper at the discharge port. A vibrator at the discharge controls the meter-out rate to the downstream machine. A frequency-converter (or fixed three-phase four-wire input) drives the main motor; the operator can choose between manual inching, continuous run or weight-controlled automatic feeding via the optional weighing-feeder relay K1.

Processus de fonctionnement
1Material drops into the lower vibrating-feed inlet of the elevator base.
2A pair of parallel chains, driven by the lower sprocket assembly and tensioned by a tensioner sprocket, run upward through the first/second/third sections (modular frame; any number of sections supported), around the upper sprocket assembly at the cross-head section, and back down.
3Plastic 1.8 L hoppers (buckets) are pinned to the chain at regular intervals; each bucket scoops material at the bottom and carries it up to the cross-head.
4At the top, the bucket flips and discharges into the storage hopper at the discharge port.
5A vibrator at the discharge controls the meter-out rate to the downstream machine.
6A frequency-converter (or fixed three-phase four-wire input) drives the main motor; the operator can choose between manual inching, continuous run or weight-controlled automatic feeding via the optional weighing-feeder relay K1.

Caractéristiques techniques

Caractéristiques de la variante : SED-Z-I base Z-type bucket elevator (instruction manual in workspace

Caractéristiques

Modèle
SED-Z-L
Tension
Three-phase four-wire input (frequency-converter compatible)
Fluides et énergie
Three-phase four-wire input power (VFD-compatible); reliable earth ground; optional weighing-feeder signal wiring; clean ventilated environment.
Détails de conformité
Stainless-steel product-contact plates; emergency-stop button; sealed control cabinet; designed for pharma/food packaging GMP environments; viewing window for product visibility

Dimensions

Emprise au sol
Modular sectional construction — overall footprint and height depend on number of frame sections (base + N mid sections + cross-head). Reserve floor area for base, vertical clearance for cross-head and discharge chute over downstream feeder.

Matériaux

Matériaux en contact
Plastic (food-grade) 1.8 L hopper buckets; 304 stainless-steel front and rear side plates and discharge chute; viewing-glass window door
Matériaux du bâti
Painted/coated steel sectional frame; 304 stainless-steel side plates; sheet-metal electrical control cabinet; caster foot cups on the base

Caractéristiques principales

Z-shape (horizontal-vertical-horizontal) bucket elevator path for compact lift + discharge
Modular sectional frame — section count adapts to required lift height
Dual-chain drive with 1.8 L plastic hopper buckets
Vibrating storage hopper at discharge for controlled hand-off to downstream machine
Integrated electrical cabinet with E-stop (SB0), start (SB1), jog (SB4) and 3-position switch (SB2/SB3)
Manual jog or weight-controlled automatic feeding mode (relay K1)
Variable-frequency drive (VFD) compatible — three-phase four-wire input with adjustable speed
304 stainless-steel side plates + viewing-glass window doors
Caster foot cups on the base for leveling
Tensioning sprocket with synchronous left/right adjustment to prevent hopper tilt
Standard upstream feeder for the SED-SX counting and bottle-packing line
Modular height — buy only as many sections as the line lift requires
Stainless-steel product-contact construction for pharma/food cleanliness
Window doors give operators visibility into the product flow
VFD speed control matches downstream line speed
Easy-clean and easy-maintain (open doors, accessible chain and sprockets)
Optional weighing-control hookup for fully automatic infeed
1-year warranty, lifetime maintenance support

Applications

Feeding tablets and capsules into counting machines / bottle fillers
Feeding nutraceuticals and health products into packaging lines
Feeding candy, snacks or seeds into automatic packers
Feeding granules or premix powders into downstream filling stations
Material transfer between mezzanine levels in pharma packaging halls

Secteurs

Pharmaceutical packaging
Nutraceutical / supplement packaging
Food and confectionery
Snack / seed packaging
Médecine vétérinaire
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Nettoyage et entretien

Clean machine body and hoppers each shift; remove dust and material spillage. Lubricate bearings and reducer per maintenance schedule (do not over- or under-grease). Inspect chain/sprocket wear, connecting-pin engagement and main-shaft friction parts regularly. Maintain equal chain tension on both sides via the lower bearing-seat adjustment to prevent hopper tilt and damage. Open the electrical cabinet only via authorized personnel; keep it clean and dry.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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