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Inicio / Equipos / Elevador universal tipo Z/cinta inclinada/clasificador de tapones / Z-type Bucket Elevator (Automatic Feeder for Counting & Bottling Line)
SED-Z-L
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SED-Z-L Z-type Bucket Elevator
SED · SED-Z-L · 2 unidades vendidas

SED-Z-L — Z-type Bucket Elevator

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-Z-L is a Z-type bucket elevator (Z-type feeder/hoist) used to transfer bulk materials such as tablets, capsules, granules, candy, snacks or powder upward and over a horizontal run before discharging into a downstream

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Funcionamiento

Material drops into the lower vibrating-feed inlet of the elevator base. A pair of parallel chains, driven by the lower sprocket assembly and tensioned by a tensioner sprocket, run upward through the first/second/third sections (modular frame; any number of sections supported), around the upper sprocket assembly at the cross-head section, and back down. Plastic 1.8 L hoppers (buckets) are pinned to the chain at regular intervals; each bucket scoops material at the bottom and carries it up to the cross-head. At the top, the bucket flips and discharges into the storage hopper at the discharge port. A vibrator at the discharge controls the meter-out rate to the downstream machine. A frequency-converter (or fixed three-phase four-wire input) drives the main motor; the operator can choose between manual inching, continuous run or weight-controlled automatic feeding via the optional weighing-feeder relay K1.

Proceso de funcionamiento
1Material drops into the lower vibrating-feed inlet of the elevator base.
2A pair of parallel chains, driven by the lower sprocket assembly and tensioned by a tensioner sprocket, run upward through the first/second/third sections (modular frame; any number of sections supported), around the upper sprocket assembly at the cross-head section, and back down.
3Plastic 1.8 L hoppers (buckets) are pinned to the chain at regular intervals; each bucket scoops material at the bottom and carries it up to the cross-head.
4At the top, the bucket flips and discharges into the storage hopper at the discharge port.
5A vibrator at the discharge controls the meter-out rate to the downstream machine.
6A frequency-converter (or fixed three-phase four-wire input) drives the main motor; the operator can choose between manual inching, continuous run or weight-controlled automatic feeding via the optional weighing-feeder relay K1.

Especificaciones técnicas

Especificaciones de la variante: SED-Z-I base Z-type bucket elevator (instruction manual in workspace

Especificaciones

Modelo
SED-Z-L
Tensión
Three-phase four-wire input (frequency-converter compatible)
Suministros
Three-phase four-wire input power (VFD-compatible); reliable earth ground; optional weighing-feeder signal wiring; clean ventilated environment.
Detalles de conformidad
Stainless-steel product-contact plates; emergency-stop button; sealed control cabinet; designed for pharma/food packaging GMP environments; viewing window for product visibility

Dimensiones

Superficie de instalación
Modular sectional construction — overall footprint and height depend on number of frame sections (base + N mid sections + cross-head). Reserve floor area for base, vertical clearance for cross-head and discharge chute over downstream feeder.

Materiales

Materiales en contacto
Plastic (food-grade) 1.8 L hopper buckets; 304 stainless-steel front and rear side plates and discharge chute; viewing-glass window door
Materiales del cuerpo
Painted/coated steel sectional frame; 304 stainless-steel side plates; sheet-metal electrical control cabinet; caster foot cups on the base

Características principales

Z-shape (horizontal-vertical-horizontal) bucket elevator path for compact lift + discharge
Modular sectional frame — section count adapts to required lift height
Dual-chain drive with 1.8 L plastic hopper buckets
Vibrating storage hopper at discharge for controlled hand-off to downstream machine
Integrated electrical cabinet with E-stop (SB0), start (SB1), jog (SB4) and 3-position switch (SB2/SB3)
Manual jog or weight-controlled automatic feeding mode (relay K1)
Variable-frequency drive (VFD) compatible — three-phase four-wire input with adjustable speed
304 stainless-steel side plates + viewing-glass window doors
Caster foot cups on the base for leveling
Tensioning sprocket with synchronous left/right adjustment to prevent hopper tilt
Standard upstream feeder for the SED-SX counting and bottle-packing line
Modular height — buy only as many sections as the line lift requires
Stainless-steel product-contact construction for pharma/food cleanliness
Window doors give operators visibility into the product flow
VFD speed control matches downstream line speed
Easy-clean and easy-maintain (open doors, accessible chain and sprockets)
Optional weighing-control hookup for fully automatic infeed
1-year warranty, lifetime maintenance support

Aplicaciones

Feeding tablets and capsules into counting machines / bottle fillers
Feeding nutraceuticals and health products into packaging lines
Feeding candy, snacks or seeds into automatic packers
Feeding granules or premix powders into downstream filling stations
Material transfer between mezzanine levels in pharma packaging halls

Sectores

Pharmaceutical packaging
Nutraceutical / supplement packaging
Food and confectionery
Snack / seed packaging
Medicina veterinaria
SED
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Limpieza y mantenimiento

Clean machine body and hoppers each shift; remove dust and material spillage. Lubricate bearings and reducer per maintenance schedule (do not over- or under-grease). Inspect chain/sprocket wear, connecting-pin engagement and main-shaft friction parts regularly. Maintain equal chain tension on both sides via the lower bearing-seat adjustment to prevent hopper tilt and damage. Open the electrical cabinet only via authorized personnel; keep it clean and dry.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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