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SED-KJTZ-L

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SED-KJTZ-L

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SED-KJTZ-L — Rubber Stopper Aseptic Closed-Barrel Transfer System

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-KJTZ-L is an aseptic closed-barrel transfer system for pharmaceutical rubber stoppers,comprising: (1) an open Restricted Access Barrier System oRABs (model GLG1400-GD/SED-KJTZ-L) installed at the discharge end of

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Fonctionnement

A sterilized transfer barrel is brought into the oRABs isolation cabinet (after self-purification for 10–15 min to achieve Class A). Via glove ports, the operator opens the barrel lid and aligns it with the washer discharge nozzle. The washer discharge cycle fills the barrel. The lid is sealed and locked via gloves. The barrel is moved sideways by rollers onto the flat transfer cart. The cart is pushed to the filling machine, its rollers lifted to the filling platform height. Via the filling line side door, the barrel is transferred to the filling line oRABs and stoppers are manually scooped into the buffer hopper for filling.

Processus de fonctionnement

1A sterilized transfer barrel is brought into the oRABs isolation cabinet (after self-purification for 10–15 min to achieve Class A).

2Via glove ports, the operator opens the barrel lid and aligns it with the washer discharge nozzle.

3The washer discharge cycle fills the barrel.

4The lid is sealed and locked via gloves.

5The barrel is moved sideways by rollers onto the flat transfer cart.

6The cart is pushed to the filling machine, its rollers lifted to the filling platform height.

7Via the filling line side door, the barrel is transferred to the filling line oRABs and stoppers are manually scooped into the buffer hopper for filling.

Caractéristiques techniques

Caractéristiques de la variante : GLG1400-GD (oRABs base model)

Caractéristiques

Modèle

SED-KJTZ-L

Tension

AC 220V 50Hz

Fluides et énergie

AC 220V 50Hz, 1 kW. Gloves and HEPA filter consumables; 2× Philips 8W UV-C lamps for sterilization; Dwyer differential pressure sensors.

Détails de conformité

Internal cabinet cleanliness: Class A / ISO 5 (Class 100). Operating environment: Class B background. HEPA H14 filter, 99.995% efficiency at 0.3 μm. Differential pressure 5–10 Pa to room. Air velocity 0.36–0.54 m/s. Total noise <70 dBA. PAO test port included. Surface finish Ra≤0.8.

Puissance

1 kW

Dimensions

Longueur

1400 mm

Largeur

650 mm

Hauteur

2550 mm

Poids

300 kg

Emprise au sol

oRABs dimensions: 1400 × 650 × 2550 mm; net weight 300 kg. Height from ground adjustable.

Matériaux

Matériaux en contact

316L stainless steel (closed wide-mouth barrels); SUS304 stainless steel + PTFE rollers; HYPALON gloves

Matériaux du bâti

SUS304 stainless steel frame (50×50 box tubing) and panels; 8mm transparent PC endurance board; 8mm tempered glass operating door; 6mm glass side door

Caractéristiques principales

Open RABs (oRABs) with Class A / ISO 5 internal environment

HEPA H14 filter at 99.995% efficiency on 0.3 μm particles; initial resistance ≤160 Pa, final 300 Pa

German EBM direct-drive radial fan (noise 49–53 dBA)

Two HYPALON glove ports (NORTH USA, Dia 250 mm × L 810 mm, δ 0.4 mm)

Two UV-C sterilization lamps (8W Philips)

Stainless-steel powerless roller conveyor (SUS304 + PTFE φ38) for friction-free bucket transfer

Electric lifting side door

Online Dwyer differential pressure monitoring (0–500 Pa HEPA both-ends; 0–60 Pa inside-outside)

Temperature and humidity monitoring (18–26°C; 45–65% RH)

PAO test port for HEPA validation

Two 316L closed wide-mouth barrels (φ400×500 mm) with snap-lock lids (included in system)

Siemens S7-200 Smart PLC + 7" Proface HMI

Adjustable overall floor height

Maintains aseptic Class A environment for stopper transfer between washer and filler

Eliminates manual exposure of sterilized stoppers to Class B environment

Premium components: Siemens PLC, Dwyer pressure sensors, German EBM blower, NORTH USA gloves, Philips UV/lighting

Adjustable floor height for matching different equipment platforms

Door interlock with open-door alarm for operator safety

Complete turnkey system: oRABs + 2 barrels included

Applications

Aseptic transfer of cleaned/sterilized rubber stoppers from washer to filling line

Buffer station between stopper washer and capping machine

Class A barrier for sterile component handling in injectable manufacturing

Secteurs

Sterile injectable manufacturing (powder injection, water injection)

Aseptic pharmaceutical filling lines

Vaccine and biologics filling

Marques des composants

Siemens S7-200 Smart-SR40 — PLC (Germany)

Siemens EM DR08, EM AM06, EM AE04 — I/O modules

Proface 7" — HMI (Japan)

EBM Germany — HEPA blower

Philips 14W — Fluorescent lamp (Netherlands)

Philips 8W × 2 — UV lamp (Netherlands)

NORTH USA — HYPALON gloves

Dwyer — Differential pressure sensors (USA)

CHNT/9A — Contactor (China)

Mean Well / MW 50W DC24V — Switching power supply

Klockner Moeller/P1-32 — Breaker

MRO/220V-50V — Transformer

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Nettoyage et entretien

Self-purge for 10–15 minutes after startup; verify air velocity, particle count, floating and sedimentation bacteria (optional). Surfaces Ra≤0.8 are wipe-cleanable. SUS304+PTFE rollers prevent metal-on-metal friction debris. After each batch, rotate the washer discharge nozzle to cleaning/sterilization state and power off.