Inicio / Equipos / Lavadora de tapones de goma / Rubber Stopper Aseptic Closed-Barrel Transfer System
SED-KJTZ-L
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SED-KJTZ-L
SED · SED-KJTZ-L · Destacado
SED-KJTZ-L — Rubber Stopper Aseptic Closed-Barrel Transfer System
La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English
The SED-KJTZ-L is an aseptic closed-barrel transfer system for pharmaceutical rubber stoppers,comprising: (1) an open Restricted Access Barrier System oRABs (model GLG1400-GD/SED-KJTZ-L) installed at the discharge end of
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Plazo de entrega
Consultar
Capacidad de producción
Contáctenos
Funcionamiento
A sterilized transfer barrel is brought into the oRABs isolation cabinet (after self-purification for 10–15 min to achieve Class A). Via glove ports, the operator opens the barrel lid and aligns it with the washer discharge nozzle. The washer discharge cycle fills the barrel. The lid is sealed and locked via gloves. The barrel is moved sideways by rollers onto the flat transfer cart. The cart is pushed to the filling machine, its rollers lifted to the filling platform height. Via the filling line side door, the barrel is transferred to the filling line oRABs and stoppers are manually scooped into the buffer hopper for filling.
Proceso de funcionamiento
1A sterilized transfer barrel is brought into the oRABs isolation cabinet (after self-purification for 10–15 min to achieve Class A).
2Via glove ports, the operator opens the barrel lid and aligns it with the washer discharge nozzle.
3The washer discharge cycle fills the barrel.
4The lid is sealed and locked via gloves.
5The barrel is moved sideways by rollers onto the flat transfer cart.
6The cart is pushed to the filling machine, its rollers lifted to the filling platform height.
7Via the filling line side door, the barrel is transferred to the filling line oRABs and stoppers are manually scooped into the buffer hopper for filling.
Especificaciones técnicas
Especificaciones de la variante: GLG1400-GD (oRABs base model)
Especificaciones
Modelo
SED-KJTZ-L
Tensión
AC 220V 50Hz
Suministros
AC 220V 50Hz, 1 kW. Gloves and HEPA filter consumables; 2× Philips 8W UV-C lamps for sterilization; Dwyer differential pressure sensors.
Detalles de conformidad
Internal cabinet cleanliness: Class A / ISO 5 (Class 100). Operating environment: Class B background. HEPA H14 filter, 99.995% efficiency at 0.3 μm. Differential pressure 5–10 Pa to room. Air velocity 0.36–0.54 m/s. Total noise <70 dBA. PAO test port included. Surface finish Ra≤0.8.
Potencia
1 kW
Dimensiones
Longitud
1400 mm
Anchura
650 mm
Altura
2550 mm
Peso
300 kg
Superficie de instalación
oRABs dimensions: 1400 × 650 × 2550 mm; net weight 300 kg. Height from ground adjustable.
Materiales
Materiales en contacto
316L stainless steel (closed wide-mouth barrels); SUS304 stainless steel + PTFE rollers; HYPALON gloves
Materiales del cuerpo
SUS304 stainless steel frame (50×50 box tubing) and panels; 8mm transparent PC endurance board; 8mm tempered glass operating door; 6mm glass side door
Características principales
Open RABs (oRABs) with Class A / ISO 5 internal environment
HEPA H14 filter at 99.995% efficiency on 0.3 μm particles; initial resistance ≤160 Pa, final 300 Pa
German EBM direct-drive radial fan (noise 49–53 dBA)
Two HYPALON glove ports (NORTH USA, Dia 250 mm × L 810 mm, δ 0.4 mm)
Two UV-C sterilization lamps (8W Philips)
Stainless-steel powerless roller conveyor (SUS304 + PTFE φ38) for friction-free bucket transfer
Electric lifting side door
Online Dwyer differential pressure monitoring (0–500 Pa HEPA both-ends; 0–60 Pa inside-outside)
Temperature and humidity monitoring (18–26°C; 45–65% RH)
PAO test port for HEPA validation
Two 316L closed wide-mouth barrels (φ400×500 mm) with snap-lock lids (included in system)
Siemens S7-200 Smart PLC + 7" Proface HMI
Adjustable overall floor height
Maintains aseptic Class A environment for stopper transfer between washer and filler
Eliminates manual exposure of sterilized stoppers to Class B environment
Premium components: Siemens PLC, Dwyer pressure sensors, German EBM blower, NORTH USA gloves, Philips UV/lighting
Adjustable floor height for matching different equipment platforms
Door interlock with open-door alarm for operator safety
Complete turnkey system: oRABs + 2 barrels included
Aplicaciones
Aseptic transfer of cleaned/sterilized rubber stoppers from washer to filling line
Buffer station between stopper washer and capping machine
Class A barrier for sterile component handling in injectable manufacturing
Sectores
Sterile injectable manufacturing (powder injection, water injection)
Aseptic pharmaceutical filling lines
Vaccine and biologics filling
Marcas de componentes
Siemens S7-200 Smart-SR40 — PLC (Germany)
Siemens EM DR08, EM AM06, EM AE04 — I/O modules
Proface 7" — HMI (Japan)
EBM Germany — HEPA blower
Philips 14W — Fluorescent lamp (Netherlands)
Philips 8W × 2 — UV lamp (Netherlands)
NORTH USA — HYPALON gloves
Dwyer — Differential pressure sensors (USA)
CHNT/9A — Contactor (China)
Mean Well / MW 50W DC24V — Switching power supply
Klockner Moeller/P1-32 — Breaker
MRO/220V-50V — Transformer
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
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Limpieza y mantenimiento
Self-purge for 10–15 minutes after startup; verify air velocity, particle count, floating and sedimentation bacteria (optional). Surfaces Ra≤0.8 are wipe-cleanable. SUS304+PTFE rollers prevent metal-on-metal friction debris. After each batch, rotate the washer discharge nozzle to cleaning/sterilization state and power off.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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