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SED-KJQS-L

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SED-KJQS-L

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SED-KJQS-L — Automatic Rubber Stopper Washing Machine

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SED-KJQS-L Automatic Rubber Stopper Washing Machine (model KJQS-10ES) for pharmaceutical rubber stoppers. Capacity 100,000 pcs/batch for φ20×8 stoppers; fully automated process: feeding, coarse washing, rinsing, fine was

GMP

Délai de livraison

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Cadence

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Fonctionnement

Rubber stoppers enter the washing drum via auto-feeding. An ultrasonic device combined with central high-pressure spray performs coarse washing, rinsing, and fine washing. Steam sterilization is applied at a design temperature of 133°C. Drying is achieved by vacuum combined with hot-air circulation. Cooling uses vacuum combined with fresh-air exchange. An elephant-nose automatic discharge system transfers stoppers out. The tank is designed for pressures from -0.1 to 0.2 MPa.

Processus de fonctionnement

1Rubber stoppers enter the washing drum via auto-feeding.

2An ultrasonic device combined with central high-pressure spray performs coarse washing, rinsing, and fine washing.

3Steam sterilization is applied at a design temperature of 133°C.

4Drying is achieved by vacuum combined with hot-air circulation.

5Cooling uses vacuum combined with fresh-air exchange.

6An elephant-nose automatic discharge system transfers stoppers out.

7The tank is designed for pressures from -0.1 to 0.2 MPa.

Caractéristiques techniques

Caractéristiques de la variante : SED-KJQS-L

Caractéristiques

Modèle

SED-KJQS-L

Tension

380V 50Hz 3Φ

Fluides et énergie

380V 50Hz 3-phase, 29 kW; purified water 0.3 MPa (1630 kg/batch); injection water 0.3 MPa (1630 kg/batch); pure steam 0.2 MPa (~45 kg/batch); compressed air 0.6–0.8 MPa (1.2 m³/batch); clean compressed air 0.4–0.6 MPa (7–8 m³/batch); tap water 0.2–0.3 MPa (500 kg/batch).

Détails de conformité

Designed to Chinese pharmaceutical GMP standards. Tank design pressure -0.1 to 0.2 MPa. Design temperature 133°C for steam sterilization.

Puissance

29 kW

Pression d’air

0.4-0.8 MPa

Dimensions

Longueur

2730 mm

Largeur

1900 mm

Hauteur

2300 mm

Poids

3300 kg

Emprise au sol

2730 × 1900 × 2300 mm; net weight 3300 kg. Requires 380V 3-phase power supply, purified water, injection water, pure steam, compressed air, and clean compressed air utilities.

Matériaux

Matériaux en contact

S31603 (316L acier inoxydable); inner surface finish Ra 0.4 μm

Matériaux du bâti

Stainless steel 30408 (outer jacket); aluminum silicate insulation T=65 mm

Caractéristiques principales

Capacity: 100,000 pcs/batch (φ20×8 rubber stoppers)

Batch cycle time ~4 hours

Automatic feeding

Ultrasonic device + central high-pressure spray washing

In-line sampling function

Steam sterilization (design temperature 133°C)

Vacuum + hot-air circulation drying

Vacuum + fresh-air exchange cooling

Elephant-nose automatic discharge

S31603 (316L) contact parts; inner surface finish 0.4 μm, outer 0.8 μm

Aluminum silicate insulation T=65 mm

10" touch screen + Siemens S7-200SMART PLC

Surround spray CIP (patented)

Back door opening system (patented)

GMP-compliant design

PROFACE touch screen + Siemens PLC

Grundfos Denmark circulating pump

Dwyer (USA) differential pressure meter

12-month warranty

Applications

Pharmaceutical rubber stopper washing

Rubber stopper siliconization

Rubber stopper sterilization and drying

Secteurs

Pharmaceutique

Marques des composants

Siemens S7-200SMART — PLC (Germany)

PROFACE 10" — Touch screen (Japan)

Grundfos CM5-6 — Circulating pump (Denmark)

Dwyer — Differential pressure meter (USA)

Omron MY2NJ — Relay (Japan)

Omron E2K-C25ME1 — Proximity switch (Japan)

HUICHUAN V20 — Inverter (China)

Epson 520Q — Printer (Japan)

Sujing H13 0.3μm — HEPA filter (China)

Zhejiang Wuma NMRV130-100 — Reducer

Harbin Bearing Factory — Bearings

Airtac — Pneumatic components (Taiwan)

Burkert — Pneumatic angle seat valve and diaphragm valve (steam/water/air inlet)

SED

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Conformité

GMP

Nettoyage et entretien

CIP via patented surround spray system. All product-contact surfaces are S31603 with Ra ≤ 0.4 μm finish. Water and steam inlet pipes are 316L and all steam pipes are heat-insulated. Pipe connections use stainless steel sanitary quick-open hoops with silicone seals.