Accueil / Équipements / Ligne de production de bâtonnets à la povidone iodée / Iodophor Cotton Swab Production Line (with Plastic Stick Extruder)
SED-DFX-B
Sur devis
SED-DFX-B
SED · SED-DFX-B · En vedette
SED-DFX-B — Iodophor Cotton Swab Production Line
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
The SED-DFX-B is a fuller-scope iodophor cotton-swab line that adds an in-house plastic-stick extruder to the filling, centrifuge, and forming/drying/packaging stack. The extruder produces 1000-1200 sticks/min (Φ2.5-2.8
Délai de livraison
Sur devis
Cadence
300 pièces/min
Fonctionnement
Plastic resin is fed into the extruder, melted at high temperature by the screw, and extruded as Φ2.5-2.8 mm tubes. After water-tank cooling and vacuum rounding, a synchronous belt auto-cutter trims sticks to 72 mm (±1 mm tolerance). The sticks feed into the iodophor filling machine: heat-seal end → peristaltic pump iodophor injection → silicone oil addition (10-15 sticks per cycle). Filled sticks pass through the centrifuge to expel air. In the swab machine, a digital-display peristaltic glue pump applies adhesive and cotton strips are wound and formed; sticks pass through a closed-loop hot-air drying oven. A vacuum pump draws composite films together and each swab is roller-pressed and four-side heat-sealed into individual bags.
Processus de fonctionnement
1Plastic resin is fed into the extruder, melted at high temperature by the screw, and extruded as Φ2.5-2.8 mm tubes.
2After water-tank cooling and vacuum rounding, a synchronous belt auto-cutter trims sticks to 72 mm (±1 mm tolerance).
3The sticks feed into the iodophor filling machine: heat-seal end → peristaltic pump iodophor injection → silicone oil addition (10-15 sticks per cycle).
4Filled sticks pass through the centrifuge to expel air.
5In the swab machine, a digital-display peristaltic glue pump applies adhesive and cotton strips are wound and formed; sticks pass through a closed-loop hot-air drying oven.
6A vacuum pump draws composite films together and each swab is roller-pressed and four-side heat-sealed into individual bags.
Caractéristiques techniques
Caractéristiques de la variante : SED-DFX-B
Caractéristiques
Modèle
SED-DFX-B
Cadence
300 pièces/min
Tension
380V 50Hz 3Φ
Puissance
28 kW
Dimensions
Longueur
9500 mm
Largeur
1000 mm
Hauteur
1700 mm
Poids
2200 kg
Matériaux
Matériaux en contact
SUS304 acier inoxydable; silicone rubber; hard-chrome plated parts; medical-grade contact surfaces
Matériaux du bâti
Square-tube painted steel frame; medical SUS304 stainless-steel outer enclosure
Caractéristiques principales
Four-machine integrated line: plastic-stick extruder + iodophor filling + centrifuge + swab forming/drying/packaging
Plastic stick extruder (SED-1200SLBJ-B): 1000-1200 sticks/min, 14 kW @ 380V, 800 kg, 8000 x 1000 x 1600 mm; independent vacuum system, water-tank cooling, auto cut/sort, ±1 mm length tolerance
Iodophor filling machine: 300 pcs/min effective, 10 (or 15) sticks/cycle, 5 kW @ 380V, 800 kg, 3500 x 1000 x 1500 mm
Cotton-swab forming + drying + 1-pc-per-bag four-side heat-seal (SED-MQBJ-B): 200-300 pcs/min, 9 kW @ 380V, 1200 kg, 9500 x 1000 x 1600 mm; closed-loop hot-air drying
Roller cutter for low-noise operation
Total line 28 kW @ 380V; total gross weight 2200 kg
Chain + gear + synchronous-belt transmission
Japan NSK imported oil-free bearings on rotating parts (low contamination)
Stainless steel and silicone / hard-chrome plated contact surfaces; medical SUS304 outer enclosure
End-to-end vertical integration from raw plastic resin to packaged iodophor swab
Higher throughput (300 swabs/min) and lower noise vs DFX-A via roller-cutter packaging
GMP-compliant cleanable design with medical SUS304 outer panels
Applications
High-volume iodophor (povidone-iodine) cotton-swab manufacturing
Single-use medical antiseptic swab production with in-house plastic stick supply
Secteurs
Pharmaceutical / antiseptic OTC manufacturing
Medical disposable products
Hospital and emergency-care supply chain
Marques des composants
VFD inverter
Delta
Filling machine PLC + servo / VFD
Xinje
Packaging machine PLC
Mitsubishi
Pneumatic cylinders
AIRTAC
Motors
TECO
Electronic components
Omron
Bearings (rotating parts)
NSK
Centrifugal blower
Medium-pressure centrifugal blower
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
GMP-compliant design
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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