Accueil / Équipements / Ligne de production de bâtonnets à la povidone iodée / Iodophor Cotton Swab Production Line
SED-DFX-A
Sur devis
SED-DFX-A
SED · SED-DFX-A · En vedette
SED-DFX-A — Iodophor Cotton Swab Production Line
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
The SED-DFX-A is a complete iodophor (povidone-iodine) cotton swab production line. The line integrates an iodophor filling machine (10-stick simultaneous filling, 100 pcs/min), a centrifuge for de-aeration of filled sti
Délai de livraison
Sur devis
Cadence
100–200 pièces/min
Fonctionnement
After plastic sticks are loaded, the filling machine simultaneously fills 10 sticks per cycle: heat-sealing the end, injecting iodophor, then topping off with silicone oil — all PLC + peristaltic-pump controlled for precise dosing. The filled sticks enter a centrifuge (up to 1500 rpm) to expel trapped air. The sticks then feed into the swab machine where a peristaltic glue pump applies adhesive and de-esterified cotton strips are wound around each stick; a snap-mark ring is scored on the stick. The swabs pass through a closed-loop recirculating hot-air drying oven, then enter a packaging machine where a vacuum pump draws the upper and lower composite films together and seals each swab individually in a four-side heat-sealed bag.
Processus de fonctionnement
1After plastic sticks are loaded, the filling machine simultaneously fills 10 sticks per cycle: heat-sealing the end, injecting iodophor, then topping off with silicone oil — all PLC + peristaltic-pump controlled for precise dosing.
2The filled sticks enter a centrifuge (up to 1500 rpm) to expel trapped air.
3The sticks then feed into the swab machine where a peristaltic glue pump applies adhesive and de-esterified cotton strips are wound around each stick; a snap-mark ring is scored on the stick.
4The swabs pass through a closed-loop recirculating hot-air drying oven, then enter a packaging machine where a vacuum pump draws the upper and lower composite films together and seals each swab individually in a four-side heat-sealed bag.
Caractéristiques techniques
Caractéristiques de la variante : SED-DFX-A
Caractéristiques
Modèle
SED-DFX-A
Cadence
100–200 pièces/min
Tension
380V 50Hz 3Φ
Puissance
16.5 kW
Pression d’air
0.6 MPa
Dimensions
Longueur
7500 mm
Largeur
1000 mm
Hauteur
1600 mm
Poids
2850 kg
Matériaux
Matériaux en contact
SUS304 acier inoxydable; OPP/CPP heat-seal film for packaging
Matériaux du bâti
SUS304 stainless steel (centrifuge); GMP-compliant cleanable construction
Caractéristiques principales
Three-machine integrated line: iodophor filling + centrifuge + swab forming/drying/packaging
Filling machine: 10 sticks per cycle, 100 pcs/min, micro-computer dosing with synchronized heat-seal end + iodophor fill + silicone oil top-off; 5 kW @ 380V, 800 kg, 3500 x 1050 x 1750 mm
Centrifuge: de-aerates filled iodophor sticks, max 1500 rpm, 1.5 kW, 200 kg, SUS304, 1200 x 1100 x 800 mm
Swab forming machine: gluing, cotton winding, forming, drying, snap-mark on stick; 800-1000 pcs/min, 10 kW @ 380V, 1200 kg, 7500 x 1000 x 1600 mm; closed-loop hot-air drying
Packaging machine: 1-pc-per-bag four-side automatic heat seal; OPP/CPP films; 0.75 kW; 150-200 pcs/min; 650 kg; 2100 x 1200 x 1700 mm
Compressed air 0.6 MPa, 1/4 inch interface
PLC-based control with industrial Ethernet module for plant SCADA integration
German imported bearings on rotating parts (oil-free, low contamination)
Complete turn-key line covers filling, de-aeration, forming, drying, packaging — single supplier
10-stick simultaneous fill plus inline centrifuge eliminates air-bubble defects
Snap-mark color ring on plastic stick lets end-user break and dispense iodophor in one motion
PLC + Ethernet for software upgrade and SCADA-ready data exchange (status, faults, recipe parameters)
Applications
Iodophor (povidone-iodine) cotton-swab manufacturing
Single-use medical antiseptic swab production
Secteurs
Pharmaceutical / antiseptic OTC manufacturing
Medical disposable products
Hospital and emergency care supply chain
Marques des composants
PLC + servo / VFD on filling machine
Xinje
Pneumatic components (swab machine)
AIRTAC
Vacuum pump (swab machine)
Jingjie
Bearings (rotating parts)
German imported (oil-free)
SED
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Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
GMP-compliant design
Industrial Ethernet (SCADA-ready)
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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