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Accueil / Équipements / Remplisseuse semi-automatique de gélules / SED-BJ-III-A Semi-Automatic Capsule Filling Machine
SED-BJ-III-A
Sur devis
SED-BJ-III-A Semi-Automatic Capsule Filling Machine
SED · SED-BJ-III-A · 8 unités vendues

SED-BJ-III-A — SED-BJ-III-A Semi-Automatic Capsule Filling Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-BJ-III-A Semi-Automatic Capsule Filling Machine is a specialized hard capsule filler for powder and granule pharmaceutical formulations, designed for small and medium pharmaceutical factories and hospital preparation

GMP-compliant
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Délai de livraison
Sur devis
Cadence
10000–22500 capsules/hour

Fonctionnement

Semi-automatic orifice-plate capsule filling. Empty capsules are loaded into the upper plate; vacuum-assisted separation (40 m³/h vacuum pump) orients the capsule body in the lower plate and the cap in the upper plate. Powder/granule is dosed into the body via the dosing disc/scraper driven by variable-frequency motor; the upper and lower plates are then aligned and a pneumatic ram (SC50X125 cylinder) locks the cap onto the body. Filled capsules are ejected through the discharge port.

Processus de fonctionnement
1Semi-automatic orifice-plate capsule filling.
2Empty capsules are loaded into the upper plate; vacuum-assisted separation (40 m³/h vacuum pump) orients the capsule body in the lower plate and the cap in the upper plate.
3Powder/granule is dosed into the body via the dosing disc/scraper driven by variable-frequency motor; the upper and lower plates are then aligned and a pneumatic ram (SC50X125 cylinder) locks the cap onto the body.
4Filled capsules are ejected through the discharge port.

Caractéristiques techniques

Caractéristiques de la variante : SED-BJ-III-A (semi-automatic

Caractéristiques

Modèle
SED-BJ-III-A
Cadence
10000–22500 capsules/hour
Tension
220V/380V 1P/3P
Fluides et énergie
Electrical: 220V/380V 1-phase or 3-phase, 4.0 kW. Vacuum pump: 40 m³/h (included as standard). Compressed air: 0.03 m³/min at 0.7 MPa.
Détails de conformité
Overall machine made of 304 stainless steel, in line with GMP requirements
Puissance
4 kW
Pression d’air
Air compressor 0.03 m³/min at 0.7 MPa; vacuum pump 40 m³/h

Dimensions

Longueur
1140 mm
Largeur
700 mm
Hauteur
1630 mm
Poids
420 kg
Emprise au sol
1140 × 700 × 1630 mm

Matériaux

Matériaux en contact
304 acier inoxydable
Matériaux du bâti
304 acier inoxydable

Compatibilité

Tailles de gélules applicables
000#, 00#, 0#, 1#, 2#, 3#, 4#, 5#

Fonctionnement

Compressed Air Flow
0.03 m3/min m³/min
Vacuum Pump Flow
40 m3/h m³/h

Caractéristiques principales

Semi-automatic hard capsule filling machine
Capsule sizes 000#–5# (standard, elongated and short-fat types)
Capacity 10,000–22,500 capsules/hour
Capsule sewing/separating, filling and locking in one machine
Delta PLC (DVP30EC) main control
Flexem touchscreen HMI (FE6070C)
Stepless variable-frequency speed drive
Electronic automatic counter
Includes one set of mold and 40 m³/h vacuum pump as standard
Full 304 stainless steel construction, GMP-compliant
Touchscreen upgrade over button-control variants — easier operator interface
Right-sized for small/medium pharma plants and hospital preparation labs
GMP-compliant 304 stainless steel construction
Vacuum pump and one mold set included as standard
12-month warranty + lifetime maintenance, 24-hour engineer support
Additional mold sets available at USD 800 each for other capsule sizes

Applications

Capsule filling of powders into hard gelatin capsules
Capsule filling of granules into hard gelatin capsules
Hospital preparation lab capsule production
Small and medium-batch pharmaceutical / nutraceutical capsule production

Secteurs

Pharmaceutical (small/medium plants)
Hospital preparation labs
Nutraceutical / dietary supplements

Marques des composants

PLC (DVP30EC)
Delta
Inverter (SC3)
Shihlin
Touch screen (FE6070C)
Flexem
Intermediate relay (MY2N-GS)
Omron
Circuit breakers (3P/40A, 2P/10A) / three-phase protector (XJ3-G)
Chint
Switching power supply (NES-50-24)
Mean Well
Fill/lock cylinders (SC50X125 / MAL100X80)
Airtac
Vacuum pump 40 m³/h
Included as standard
SED
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Conformité

GMP-compliant

Nettoyage et entretien

Pre-production: (1) Wipe outer machine surface with clean damp cloth. (2) Open hood and wipe inside with clean cloth. (3) Wipe hopper, turntable and inside of filling mechanism with clean cloth, then again with 75% industrial alcohol. Post-shift: same procedure as pre-production. Deep cleaning of filling mechanism: remove motor cover and fixed screws; remove filling mechanism with two persons (mechanism is heavy due to motor on top); disassemble, then clean and sterilize all parts in direct contact with raw materials (agitator, feeding room); reassemble and reinstall. Electronic components: wipe touchscreen and indicator windows with dry cloth only — do not splash water on electronics. Photoelectric sensor windows: clean with dry cloth only. Air filter at inlet provides compressed air quality assurance.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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