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SED-80RTJX-B
Sur devis
SED-80RTJX-B
SED · SED-80RTJX-B · En vedette

SED-80RTJX-B — Servo Gelatin Gummy Depositing Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-80RTJX-B (gelatin) is a servo-system jelly/QQ candy depositing line tailored for gelatin gummies. The line includes a 400L electromagnetic-heating dissolving tank with double high-shear stirrer, transfer pump, 200L m

Délai de livraison
Sur devis
Cadence
50–100 kg/h

Fonctionnement

Sugar/syrup is dissolved in a 400L jacketed electromagnetic-heating tank with a double high-speed shear stirrer. The cooked syrup is moved by a 1.5kW transfer pump (32L/min, 2m head) to the 200L mixing & storage system, which uses a 4kW vacuum pump, 0.75kW jacketed transfer pump and water-bath insulation. Gelatin is hydrated and melted separately in a 300L jacketed tank with high-speed mixer (2.2kW). Two inline color/flavor dynamic mixers with 4 dosing pumps inject additives just before the double-color servo depositor (2 x 1.5kW). Aluminum/Teflon-coated 170-piece molds travel through a 5HP cooling tunnel; pneumatic + brush demolding and pneumatic oil spraying complete the cycle, after which gummies move via two conveyors to a 300kg surface sugar-coating drum.

Processus de fonctionnement
1Sugar/syrup is dissolved in a 400L jacketed electromagnetic-heating tank with a double high-speed shear stirrer.
2The cooked syrup is moved by a 1.5kW transfer pump (32L/min, 2m head) to the 200L mixing & storage system, which uses a 4kW vacuum pump, 0.75kW jacketed transfer pump and water-bath insulation.
3Gelatin is hydrated and melted separately in a 300L jacketed tank with high-speed mixer (2.2kW).
4Two inline color/flavor dynamic mixers with 4 dosing pumps inject additives just before the double-color servo depositor (2 x 1.5kW).
5Aluminum/Teflon-coated 170-piece molds travel through a 5HP cooling tunnel; pneumatic + brush demolding and pneumatic oil spraying complete the cycle, after which gummies move via two conveyors to a 300kg surface sugar-coating drum.

Caractéristiques techniques

Caractéristiques de la variante : SED-80RTJX-B

Caractéristiques

Modèle
SED-80RTJX-B
Cadence
50–100 kg/h
Tension
380V 50Hz 3Φ
Fluides et énergie
380V 50Hz 3-phase electrical supply, total 90 kW; compressed air 0.3 m3/min at 0.4-0.6 MPa; water consumption approx. 0.3 m3/hour; cooling environment <25°C, humidity <50%
Puissance
90 kW
Pression d’air
0.4-0.6MPa

Matériaux

Matériaux en contact
SUS304 acier inoxydable; H62 copper; Aluminum alloy molds with Teflon coating
Matériaux du bâti
SUS304 stainless steel (except transmission shafts, cams, chains, gears, structural and standard parts)

Caractéristiques principales

400L electromagnetic dissolving tank (30kW) with double high-speed shear stirrer
Two-color servo depositor (2 x 1.5kW + 1kW tracking servo)
5-route depositor temperature controller (5.5kW)
Inline color/flavor dynamic mixer (2 sets) with 4 dosing pumps (4L/h max each)
300L gelatin melting tank with high-speed mixer (2.2kW)
200L jacketed mixing & 200L jacketed storage tanks with vacuum and automatic valves
5HP / 3.75kW cooling tunnel (compressor MT64)
Pneumatic + brush demolding and pneumatic oil sprayer
170-piece aluminum/Teflon-coated quick-change molds
Surface sugar-coating drum (24 r/min, 0.75kW)
Centralized PLC + touch screen control
Gelatin-optimized line: larger 400L electromagnetic dissolving tank with double-shear stirrer
Production capacity 50-100 kg/h with candy weight up to 12g
Premium electrical: ABB motors/parts, Mitsubishi PLC, Danfoss inverter+compressor, TECO servo, Kinco HMI

Applications

Gelatin gummy production
QQ candy / jelly candy
Single-color gummy
Double-color gummy
Two-flavor gummy
Center-filled gummy

Secteurs

Confiserie
Food
Nutraceutical gummy

Marques des composants

ABB (Switzerland/Sweden) — main motors and electrical parts
Mitsubishi (Japan) — PLC
Danfoss (Denmark) — frequency converter and refrigeration compressor
Kinco (China) — HMI touch screen
TECO (Taiwan) — servo motors
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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