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SED-8-12-12YTG-W

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SED-8-12-12YTG-W

SED · SED-8-12-12YTG-W · En vedette

SED-8-12-12YTG-W — Vial Inline Dual-Row Filling, Stoppering, and Capping Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-8-12-12YTG-W is a sterile in-line dual-row vial filling, stoppering, and capping machine for 2 ml vials, with 8 servo-controlled ceramic-pump fill heads (dual-row, front-back motion), a 12-head rotary stoppering

Délai de livraison

Sur devis

Cadence

200–220 bottles/min (vials/min)

Fonctionnement

Vials are fed → conveyed (with no-bottle-stop and inverted-bottle reject) → filled by 8 ceramic pumps in dual-row, front-back motion (servo-driven, with cylinder- or cam-controlled fill-head lift) → 12-head rotary vacuum-pickup stoppering → 12-head rotary capping → discharge. All operations occur under a Class A laminar flow hood with a 30 L 316L sterile buffer tank that auto-replenishes via float-switch + angle-seat valve.

Processus de fonctionnement

1Vials are fed → conveyed (with no-bottle-stop and inverted-bottle reject) → filled by 8 ceramic pumps in dual-row, front-back motion (servo-driven, with cylinder- or cam-controlled fill-head lift) → 12-head rotary vacuum-pickup stoppering → 12-head rotary capping → discharge.

2All operations occur under a Class A laminar flow hood with a 30 L 316L sterile buffer tank that auto-replenishes via float-switch + angle-seat valve.

Caractéristiques techniques

Caractéristiques de la variante : SED-8-12-12YTG-W

Caractéristiques

Modèle

SED-8-12-12YTG-W

Cadence

200–220 bottles/min (vials/min)

Tension

220V 50Hz (other voltages customizable)

Fluides et énergie

Power: 220 V 50 Hz, 7.5 kW (laminar flow hood adds 380 V 50 Hz 6.0 kW); compressed air at 0.4–0.6 MPa, 10–25 L/min; environmental: 10–40°C, 40–85% RH

Détails de conformité

Designed for China new cGMP (2010); Class 100 / Grade A laminar flow with online monitoring of wind speed and particles (H14 HEPA at 0.3 μm per US Federal Standard 209E)

Puissance

7.5 kW

Pression d’air

0.4-0.6 MPa (consumption 10-25 L/min)

Dimensions

Poids

1200 kg

Emprise au sol

Includes a Class A laminar flow hood (FFU798-220807) of 6540 × 1830 × 550 mm above the machine; vial filler ~1200 kg; round-bottle feeder SED-150LP-W: 1539 × 1026 × 1175 mm, 120 kg

Matériaux

Matériaux en contact

Ceramic pumps (filling); 316L stainless steel buffer tank (30 L); high-performance polyacetal (POM) for packaging-contact moving parts

Matériaux du bâti

304 stainless steel (main body and laminar flow hood); A3 carbon steel (frame, table, base)

Caractéristiques principales

8 servo-controlled ceramic pumps, dual-row in-line front-back motion filling

12-head rotary stoppering with vacuum-pickup robotic mechanism

12-head rotary capping

Filling accuracy ≤±1% at 1 ml; stopper and cap pass rate ≥99.8%

Class 100 (Grade A) laminar flow hood with tempered glass guarding and glove box

316L 30 L sealed sterile buffer tank with float-switch auto-replenishment

Online weight-check module

No-bottle-no-fill / no-stopper / no-cap interlocks; inverted-bottle rejection

Per-pump and global fill-volume adjustment from HMI

PLC + touchscreen control with VFD speed control

Production capacity 200–220 bottles/minute

Compliant with the new China cGMP (2010) standards for aseptic small-volume vial filling

Integrated bottle-feed, fill, stopper, cap on one machine — minimal cleanroom footprint

Ceramic pumps: easy disassembly, cleaning, autoclave-friendly

All electrical, photoelectric, and pneumatic components imported (Schneider, Airtac)

Slow-tempo gear/lever drive — near-silent operation, low wear, low maintenance

Built-in Class A laminar flow with online air monitoring (velocity, particles)

1-year warranty, lifetime service

Applications

2 ml vial sterile filling (0.5–1 ml fill volume) for small-volume injectables

Aseptic vial production for biopharmaceuticals

Other small-volume plastic-bottle products

Electronics / fine chemicals requiring aseptic dispensing

Secteurs

Pharmaceutical / injectable manufacturing

Biopharma / biotech

Electronics

Fine chemicals

Marques des composants

Schneider (France) — PLC, HMI, VFD (×2), low-voltage electrical components

Airtac (Taiwan) — main pneumatic components

Wanding — main motor,gearbox,conveyor motor

Dongyang — 80-station indexing box

EBM (Germany) — laminar flow hood motors

AAF (USA) — HEPA filters (glass fiber media)

US HV glass fiber — HEPA filter media

SED

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Nettoyage et entretien

Ceramic-pump assemblies are designed for fast disassembly, cleaning, and autoclave sterilization. Above-table parts are designed without dead corners. HEPA filters require periodic replacement: pre-filter at >120 Pa pressure drop; HEPA at >300 Pa or every 1–2 years (or every 2 years if running >10 h/day).