SED-75RZ-E
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SED-75RZ-E
SED · SED-75RZ-E · En vedette
SED-75RZ-E — Vacuum Emulsifying Mixer
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
The SED-75RZ-E is a vacuum emulsifying mixer with a main pot working volume of 75 L (internal volume 100 L), integrating homogenizing, emulsifying, mixing, dispersing, vacuuming, heating and cooling functions. The system
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Fonctionnement
The oil pot (35 L) and water pot (45 L) separately pre-process oil-phase and water-phase materials, heating them to the required process temperature. Material is then drawn by vacuum into the main emulsifying pot. Under vacuum (−0.09 MPa), the slow frame wall-scraping stirrer (0–72 r/min) continuously brings material into contact with the high-shear homogenizer (0–3500 r/min), completing homogenization and emulsification. The heating/cooling system delivers thermal energy via the jacket; temperature is automatically controlled by PT100 integrated devices (accuracy ±1 °C). A hydraulic lifting system tilts the main pot for inclined discharge after processing.
Processus de fonctionnement
1The oil pot (35 L) and water pot (45 L) separately pre-process oil-phase and water-phase materials, heating them to the required process temperature.
2Material is then drawn by vacuum into the main emulsifying pot.
3Under vacuum (−0.09 MPa), the slow frame wall-scraping stirrer (0–72 r/min) continuously brings material into contact with the high-shear homogenizer (0–3500 r/min), completing homogenization and emulsification.
4The heating/cooling system delivers thermal energy via the jacket; temperature is automatically controlled by PT100 integrated devices (accuracy ±1 °C).
5A hydraulic lifting system tilts the main pot for inclined discharge after processing.
Caractéristiques techniques
Caractéristiques de la variante : SED-75RZ-E
Caractéristiques
Modèle
SED-75RZ-E
Tension
380V 50Hz 3Φ
Puissance
5.31 kW
Matériaux
Matériaux en contact
SUS316L (inner liner, 5 mm, 300-MESH polished); SUS304 (middle shell and outer shell)
Matériaux du bâti
SUS304 (outer shell, 2 mm, 300-MESH polished); PU polyurethane foam insulation
Caractéristiques principales
Main pot working volume 75 L (internal volume 100 L)
Oil pot 35 L and water pot 45 L for phase preprocessing
Three-layer tank structure (SUS316L inner + SUS304 middle + SUS304 outer)
Jacket working pressure 0.1 MPa; working temperature ≤130 °C
Inner vacuum −0.09 MPa
High-shear vortex homogenizer 0–3500 r/min (3 kW, ABB motor)
Slow frame wall-scraping stirrer 0–72 r/min (1.5 kW)
Water-ring vacuum pump 2BV2060 (0.81 kW), reaches vacuum in under 2 minutes
Triple vacuum check valves (vacuum held for 1 hour without leakage)
Hydraulic lifting system (1.5 kW), tilt discharge
PT100 integrated temperature control (±1 °C), with automatic intermittent probe wiping
Full pneumatic valve control (no manual valves); explosion-proof environment compatible
PU polyurethane foam insulation layer
Discharge options: positive pressure, rotary pump (optional), or inclined tilt
CIP cleaning port, dust-free sterile breathing device
All product-contact parts in high-grade stainless steel or food-safe materials
Fully compliant with GMP national standards
Emulsification of paste/cream materials with viscosity ≤ 50,000 cp
Vacuum achieved in under 2 minutes
Triple vacuum check valves maintain vacuum for 1 hour without leakage
Full pneumatic valve control (explosion-proof compatible, automation-ready)
ABB high-speed homogenizing motor
Siemens control system (HMI + PLC)
Applications
Emulsification of paste materials
Emulsification of cream materials
Colloid material emulsification
Homogenization
Mixing and dispersing
Materials with viscosity ≤ 50,000 cp
Secteurs
Cosmétiques
Food
Chemical
Pharmaceutique
Marques des composants
HMI touchscreen
Siemens
PLC CPU and modules
Siemens
Inverter
Schneider
Switching power supply
Schneider
Relay / contactor / circuit breaker / indicators / switches
Schneider
High-speed homogenizing motor
ABB
Slow stirring motor
ChenTa
Vacuum pump (2BV2060 water-ring)
Juler
Temperature controller
Chenxin
SED
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Conformité
GMP
Pressure vessel design and manufacturing license
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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