Accueil / Équipements / Remplisseuse automatique de gélules à haut débit (≥2500 gélules/min) / Remplisseuse automatique de gélules

SED-7500J-I

Sur devis

SED · SED-7500J-I · En vedette

SED-7500J-I — Remplisseuse automatique de gélules

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SED-7500J-I Automatic Capsule Filling Machine. Used to encapsulate powder and pellets in gelatin capsules. 12-station rotary turret with 54 die holes and a 6-station powder tamping/filling head delivers 7,500 capsules/mi

GMPCE (Machinery Directive 98/37/EC; Low Voltage Directive 73/23/EEC)

Délai de livraison

Sur devis

Cadence

315000–450000 capsules/hour

Fonctionnement

Empty capsules are gravity-fed into a hopper and then into a magazine where they are oriented (smaller end down). Vacuum separates each capsule into cap (top) and body (bottom). The body is dosed at a 6-station tamping/filling head with a patented powder homogenizer ensuring even distribution. The cap is checked for separation; if not separated or defective, a pin and vacuum eject it. Cap and body are joined and the finished capsule is discharged down a chute. An air blast cleans the station before the next cycle.

Processus de fonctionnement

1Empty capsules are gravity-fed into a hopper and then into a magazine where they are oriented (smaller end down).

2Vacuum separates each capsule into cap (top) and body (bottom).

3The body is dosed at a 6-station tamping/filling head with a patented powder homogenizer ensuring even distribution.

4The cap is checked for separation; if not separated or defective, a pin and vacuum eject it.

5Cap and body are joined and the finished capsule is discharged down a chute.

6An air blast cleans the station before the next cycle.

Caractéristiques techniques

Caractéristiques de la variante : SED-7500J-I

Caractéristiques

Modèle

SED-7500J-I

Cadence

315000–450000 capsules/hour

Matériaux

Matériaux en contact

S.S. 304 (medicine-contact parts); S.S. 316 optional

Matériaux du bâti

Stainless steel frame mounted on rubber shock-absorbing pads

Caractéristiques principales

12-station rotary turret with 54 die holes and 6-station tamping/filling head

Output 7,500 capsules/min (450,000 capsules/h)

Fits capsule sizes 00#-5# and safety capsules A-E

Fill error ≤±3% (≥300 mg dose, 40-80 mesh after granulation)

Capsule pass-rate ≥99.5%; noise ≤80 dB(A)

Patented powder homogenizer for even distribution of poor-flowing powders (Chinese patent)

Patented powder collector recovers ~85% of stray powder for re-use (Chinese patent)

Patented liftable filling structure for easy cleaning (Chinese patent)

Patented double-sided grooved inner cam — stable filling pressure, extended service life (Chinese patent)

Fully enclosed frame rotary table with four synthetic-glass protective doors prevents contamination

Door interlock prevents machine running with doors open

Empty-capsule feed alarm; powder feed alarm with auto-stop

Defective capsule auto-rejection system

Die-hole cleaning station + finished-product ejection

Online running-state monitoring and fault-diagnosis display

Stepless inverter speed control with Siemens PLC + HMI

Becker oil-free dry vacuum pump included

S.S. 304 medicine-contact parts; GMP- and CE-compliant

GMP- and CE-certified for global pharmaceutical market

~85% powder recovery for valuable APIs

Patented powder homogenizer handles poorly-flowing APIs

Siemens HMI/PLC ready for management network integration

Easy cleaning — liftable filling structure, enclosed rotary table

Applications

Hard gelatin / HPMC capsule filling — pharmaceutical

Powder filling

Pellet filling (with optional pellet filling device)

Mixed pellet + powder filling

Secteurs

Pharmaceutique

Nutraceutical / health products

Marques des composants

Touchscreen SMART1000 color

Siemens

PLC S7-200 SMART

Siemens

Extension module EMDR08

Siemens

Linear bearings

SANTK

Needle bearings CF-8/12/16/24

Nippon Thompson (IKO)

Loose rib needle bearing NATR10

SYI

Midget relay

IDEC

Air switch / breaker / contactor

Siemens

Buttons

Telemecanique (Schneider TE)

Switch power LRS-50-24

Mean Well

Inverter C2000plus

Delta

Cam index box

SKD

Reducer R77DRS112M4BE5

SEW

Vacuum pump (oil-free dry)

Becker

SED

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Conformité

GMP

CE (Machinery Directive 98/37/EC; Low Voltage Directive 73/23/EEC)