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SED-75000SRB-Q
Sur devis
SED-75000SRB-Q
SED · SED-75000SRB-Q · En vedette
SED-75000SRB-Q — Automatic Water-Soluble Pod Packaging Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-75000SRB-Q automatic water-soluble pod (laundry / detergent capsule) packaging machine. High-speed batch production of small-dose, highly-concentrated, non-aqueous liquid products in PVA/PVOH water-soluble film (75±5
Délai de livraison
Sur devis
Cadence
1800000 pods/24h (single-cavity 8g)
Fonctionnement
Two PVA/PVOH film webs unwind from automatic-splice doffers (top + bottom). Bottom film is preheated, pulled into pocket cavities on a rotating drum mold by mechanical-limit-valve vacuum, vacuum-formed into half-shells, and filled with metered liquid by ceramic plunger pumps (0–20 ml). The top film passes a water-coater (precision water roller, 10–1,000 rpm) and meets the bottom film at the closing roll, where the two films heat-seal around each pod. Servo longitudinal slitters and a heated, servo-driven horizontal cutter separate finished pods, which are gently transferred onto a conveyor belt for discharge.
Processus de fonctionnement
1Two PVA/PVOH film webs unwind from automatic-splice doffers (top + bottom).
2Bottom film is preheated, pulled into pocket cavities on a rotating drum mold by mechanical-limit-valve vacuum, vacuum-formed into half-shells, and filled with metered liquid by ceramic plunger pumps (0–20 ml).
3The top film passes a water-coater (precision water roller, 10–1,000 rpm) and meets the bottom film at the closing roll, where the two films heat-seal around each pod.
4Servo longitudinal slitters and a heated, servo-driven horizontal cutter separate finished pods, which are gently transferred onto a conveyor belt for discharge.
Caractéristiques techniques
Caractéristiques de la variante : SED-75000SRB-Q
Caractéristiques
Modèle
SED-75000SRB-Q
Cadence
1800000 pods/24h (single-cavity 8g)
Tension
380V 50Hz 3Φ
Fluides et énergie
Power: 380V 50Hz three-phase; installed power 18 kW (rated 10 kWh, peak 15 kWh); compressed air 0.6 m³/min at 0.5–0.8 MPa; water consumption approx. 300 g/min (water-coating system)
Puissance
18 kW
Pression d’air
0.5-0.8 MPa (rated 0.6 m³/min)
Dimensions
Longueur
5183 mm
Largeur
1530 mm
Hauteur
2276 mm
Poids
3500 kg
Emprise au sol
5,183 × 1,530 × 2,276 mm (L×W×H); conveyor belt 7,660±5 mm × 530±1 mm × 3 mm; pod discharge height approx. 560 mm from floor
Caractéristiques principales
Output up to 1.8 million pods/day on 8 g single-cavity
PVA/PVOH water-soluble film 75±5 µm
Drum-modular design — 30 min mold change (same width), 2.5 h irregular shape changeover
Mechanical-limit-valve vacuum system (in-line cleanable molds)
Patent single-direction filling valve prevents drip
Two filling-pump options: pneumatic plunger or servo-controlled (one-key weight adjust)
Ceramic plunger metering 0–20 ml/head, 0.02 ml resolution
Filling accuracy ±0.05 g range, Cmk≥1.67 at ±0.1 g (single-cavity)
Multi-cavity filling accuracy Cmk≥1.67 at ±1%
Tool-free water-coating system, suits all mainstream water-soluble films
Auto film-splicing on top and bottom — non-stop changeover
Servo longitudinal slit system (quick-release for fast changeover)
Servo-driven straight-in horizontal cutter; small kerf saves film
Mitsubishi PLC + HMI + servo, Schneider electrics, SMC pneumatics, Omron sensors, Leybold vacuum pump, German Lutz blades
Multi-position interlocks and multi-point E-stops with safety sensors
Pack pass rate ≥99.9%, edge waste ≤8%, noise <80 dB(A)
Industry-leading throughput per machine for water-soluble pods
Premium imported core components — Mitsubishi, Schneider, SMC, Omron, Leybold, Lutz
Quick-changeover drum modular design for high product flexibility
Auto film splicing eliminates stop-time for film changes
On-screen filling weight adjustment without mechanical hand-wheel
Applications
Laundry / detergent water-soluble pods
Dishwasher pods
Concentrated cleaning chemical pods
Personal care concentrated liquid pods
Secteurs
Detergent / cleaning products
Household chemicals
Personal care
Specialty chemicals
Marques des composants
Servo motor
Mitsubishi
PLC
Mitsubishi
Expansion modules (9 sets)
Mitsubishi
Touchscreen HMI
Mitsubishi
Low-voltage electrics
Schneider
Pneumatic cylinders
SMC
Pneumatic valves
SMC
Photoelectric sensors
Omron
Vacuum pump
Leybold
Cutting blades
Lutz
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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