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SED-650RZ-C
Sur devis
SED-650RZ-C Vacuum Homogenizing Emulsifier
SED · SED-650RZ-C · En vedette

SED-650RZ-C — Vacuum Homogenizing Emulsifier

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-650RZ-C vacuum homogenizing emulsifier system. Three-pot configuration: main emulsifying kettle (500 L working, 150 L min), water pre-mix pot (400 L design, 320 L working) and oil pre-mix pot (320 L design, 250 L wor

Délai de livraison
Sur devis
Cadence
150–500 L/batch (working volume)

Fonctionnement

Water and oil phases are pre-heated and stirred in the open-lid water pot and oil pot, then drawn into the vacuum-sealed main emulsifying kettle through transfer piping under vacuum. Inside the main kettle, a PTFE-bladed frame scraper and a counter-rotating center stirrer (variable 0–86 rpm) continuously sweep and remix material against the wall, presenting fresh material to a high-speed top-mounted homogenizer. The 11 kW homogenizer rotor (2900 rpm) shears material between rotor and stator, producing 200 nm to 2 µm particles for emulsification. Vacuum extracts entrained air bubbles. After completion, the lid is hydraulically raised and the kettle manually tilted to discharge through the bottom valve.

Processus de fonctionnement
1Water and oil phases are pre-heated and stirred in the open-lid water pot and oil pot, then drawn into the vacuum-sealed main emulsifying kettle through transfer piping under vacuum.
2Inside the main kettle, a PTFE-bladed frame scraper and a counter-rotating center stirrer (variable 0–86 rpm) continuously sweep and remix material against the wall, presenting fresh material to a high-speed top-mounted homogenizer.
3The 11 kW homogenizer rotor (2900 rpm) shears material between rotor and stator, producing 200 nm to 2 µm particles for emulsification.
4Vacuum extracts entrained air bubbles.
5After completion, the lid is hydraulically raised and the kettle manually tilted to discharge through the bottom valve.

Caractéristiques techniques

Caractéristiques de la variante : SED-650RZ-C

Caractéristiques

Modèle
SED-650RZ-C
Cadence
150–500 L/batch (working volume)
Tension
380V 50Hz 3Φ
Puissance
35 kW

Dimensions

Longueur
2500 mm
Largeur
1350 mm
Hauteur
2150 mm
Poids
2500 kg

Matériaux

Matériaux en contact
SUS304 (6 mm inner, mirror-polished); PTFE scraper blade; fluororubber shaft seal
Matériaux du bâti
SUS304 three-layer (6 mm/6 mm/4 mm); SUS304 outer (mirror polish)

Caractéristiques principales

Three-vessel system (main 500 L, water 320 L, oil 250 L) on a single platform
Three-layer 304SS main pot (6/6/4 mm) with mirror polish and electric jacket heating
German-technology top-mounted high-shear homogenizer (11 kW, 2900 rpm; 200 nm–2 µm)
Counter-rotating frame scraper + center stirrer (3 kW, 0–86 rpm VFD)
PTFE scraper blades sweep wall to leave no dead zone
Vacuum-feed and bottom-valve discharge with manual tilt-pour
Hydraulic lid lift
18 kW main pot heater + 12 kW each pre-mix pot heater (electric)
Sealed water-ring vacuum pump (3 kW)
Centralized control panel with VFD, time/temperature, vacuum and lid controls
Illuminated observation window for real-time emulsification monitoring
Mirror-polished interior and stainless construction throughout for cosmetic, food and pharma compliance
10+ year service life
All shaft seals are co-axial skeletal seals (fluororubber contact seal) to prevent contamination
Variable-speed frame and homogenizer for recipe flexibility
Imported components: SKF bearings, Siemens (Beide) motor, Delta VFD, Xinje PLC/HMI
12-month warranty with 1-year wear-spares included

Applications

Vacuum emulsification of cosmetic creams, lotions and ointments
Pharmaceutical emulsions and suspensions
Food sauces, mayonnaise and creams
API formulation and homogenization

Secteurs

Pharmaceutical (API formulation)
Cosmétiques
Food
Daily chemicals

Marques des composants

VFD
Delta
Motor
Siemens (Beide)
Reducer
Qipeng
Vacuum pump
Nanguang
Bearings
Harbin / SKF
Electrical components
Delixi / Schneider
HMI touchscreen
Xinje
PLC
Xinje
Bevel gears
In-house
304 stainless steel
TISCO
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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