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SED-60RG-D

Sur devis

SED · SED-60RG-D · 1 unités vendues

SED-60RG-D — Tube Filling and Sealing Machine

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SED-60RG-D Tube Filling and Sealing Machine for plastic, composite, aluminum and lead tubes. Rotary-table single-head filler-sealer with automatic tube feed, eye-mark orientation, piston metering fill, hot-air or hot-jaw

GMP compliant

Délai de livraison

Sur devis

Cadence

30–60 tubes/min (30-60)

Fonctionnement

Empty tubes are loaded into the tube hopper. The auto-tube-feed device inserts each tube into a holder (positioning mold) on the rotary table; an eye-mark sensor (Panasonic R58 EXPERT) detects the print mark and rotates the tube to align artwork. The closed conical hopper feeds product through a piston-type metering valve directly into the tube at the fill station (5-300 mL, +/-1%). The table indexes the filled tube through tail-melt (Ruifeng Le3000 hot-air gun, 3 kW), pneumatic crimp-seal jaws, and a date/batch coder, then discharges to the collection container. Cooling water from the 1.4 kW chiller stabilizes seal-jaw temperature.

Processus de fonctionnement

1Empty tubes are loaded into the tube hopper.

2The auto-tube-feed device inserts each tube into a holder (positioning mold) on the rotary table; an eye-mark sensor (Panasonic R58 EXPERT) detects the print mark and rotates the tube to align artwork.

3The closed conical hopper feeds product through a piston-type metering valve directly into the tube at the fill station (5-300 mL, +/-1%).

4The table indexes the filled tube through tail-melt (Ruifeng Le3000 hot-air gun, 3 kW), pneumatic crimp-seal jaws, and a date/batch coder, then discharges to the collection container.

5Cooling water from the 1.4 kW chiller stabilizes seal-jaw temperature.

Caractéristiques techniques

Caractéristiques de la variante : SED-60RG-D

Caractéristiques

Modèle

SED-60RG-D

Cadence

30–60 tubes/min (30-60)

Tension

3PH 380V/220V 50Hz

Fluides et énergie

380V/220V 3-phase 50 Hz electrical supply, 10 kW total (heat seal 3 kW + chiller 1.4 kW + main); compressed air 0.55-0.65 MPa; optional N2 >0.15 MPa; cooling water from built-in chiller

Détails de conformité

GMP compliant: SUS 304/316 wetted, polished exterior, dead-zone-free table, environment-friendly tube-contact materials; noise <70 dB(A)

Puissance

10 kW

Pression d’air

0.55-0.65 MPa compressed air; nitrogen >0.15 MPa optional

Dimensions

Longueur

2500 mm

Largeur

1100 mm

Hauteur

2000 mm

Poids

1200 kg

Emprise au sol

2500 x 1100 mm floor footprint, 2000 mm height

Matériaux

Matériaux en contact

304/316 stainless steel (paste contact); environment-friendly material (tube contact)

Matériaux du bâti

Polished stainless steel exterior; SUS 304/316 platform

Caractéristiques principales

Speed 30-60 tubes/min

Fill volume 5-300 mL, accuracy +/-1%

Suitable for plastic, composite, aluminum and lead tubes

Tube OD 15-50 mm (Al 15-32 mm); length 60-210 mm adjustable

Rotary-table indexing with single-head fill

Eye-mark color-code orientation (Panasonic R58 EXPERT)

Hot-air tail melt + crimp seal + batch/expiry stamping

Optional nitrogen blanket >0.15 MPa

Wetted parts 304/316 stainless; tube-contact parts environment-friendly

Siemens S7-200 PLC + 700IE HMI + 6SL3210 VFD

Delta servo motor + drive

Noise <70 dB(A)

1200 kg, 2500 x 1100 x 2000 mm

Premium European control: Siemens PLC/HMI/VFD + Schneider switchgear

Delta servo system gives precise indexing

Optional nitrogen flushing for oxygen-sensitive products

Multi-material tube capability (plastic, composite, Al, Pb) avoids buying multiple machines

GMP-compliant 304/316 wetted, polished SUS exterior, dead-zone-free table

Variable-frequency stepless speed regulation

Applications

Pharmaceutical ointment, cream, gel tube filling

Cosmetic toothpaste, face/hand cream tubes

Health-supplement gel tubes

Daily-chemical and adhesive tubes

Secteurs

Pharmaceutique

Cosmétique

Health products

Daily chemical / adhesive

Marques des composants

Siemens (PLC S7-200, HMI 700IE, VFD 6SL3210)

Schneider France (air-break switch 2P3P/32A/C20, AC contactor LCIN1210, buttons XB2, e-stop CBD, power switch NP2)

Delta Taiwan (temperature controller DTK4848, switch power S-100-24, servo motor + drive)

Omron Japan (encoder E6B2-CWZ6C)

Panasonic (eye-mark R58 EXPERT)

Ruifeng (heat gun Le3000)

AirTAC Taiwan (gas source AL-2000, pneumatics)

SED

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Conformité

GMP compliant

Nettoyage et entretien

Smooth, dead-zone-free table and polished SUS body wipe down per GMP; product hopper, piston, and metering valve disassemble for cleaning between products