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SED-60CXP-W
Sur devis
SED-60CXP-W
SED · SED-60CXP-W · En vedette

SED-60CXP-W — Vertical Rotary-Drum Ultrasonic Vial Washing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Vertical rotary-drum ultrasonic vial washing machine for pharmaceutical vials and ampoules (interchangeable with changeover parts). Process flow: manual bottle loading → variable-speed conveyor belt → ultrasonic pre-wash

Délai de livraison
Sur devis
Cadence
200–300 /min (bottles/min)

Fonctionnement

Bottles are manually loaded onto a variable-speed conveyor belt and fed into the water tank for ultrasonic cleaning (≈30 seconds at 50–60°C; cavitation strips particles firmly adhered inside/outside the bottle). After the ultrasonic zone, an auger separates bottles individually and feeds them to a cam lifting turntable. The turntable's clamping mechanism lifts bottles and transfers them to the large rotating drum's robotic arm, which inverts each bottle 180° so the mouth faces down. At 6 wash/blow stations: station 1 — circulating water (inner + outer wall); station 2 — circulating water; station 3 — compressed air blow (purges residual water); station 4 — WFI rinse; station 5 — compressed air blow; station 6 — compressed air blow + outer wall dry. Robotic arm re-inverts bottles 180° (mouth up) and releases them onto the discharge star-wheel. Photo-sensors at bottle exit and tunnel-oven inlet enable automatic line-speed synchronisation.

Processus de fonctionnement
1Bottles are manually loaded onto a variable-speed conveyor belt and fed into the water tank for ultrasonic cleaning (≈30 seconds at 50–60°C; cavitation strips particles firmly adhered inside/outside the bottle).
2After the ultrasonic zone, an auger separates bottles individually and feeds them to a cam lifting turntable.
3The turntable's clamping mechanism lifts bottles and transfers them to the large rotating drum's robotic arm, which inverts each bottle 180° so the mouth faces down.
4At 6 wash/blow stations: station 1 — circulating water (inner + outer wall); station 2 — circulating water; station 3 — compressed air blow (purges residual water); station 4 — WFI rinse; station 5 — compressed air blow; station 6 — compressed air blow + outer wall dry.
5Robotic arm re-inverts bottles 180° (mouth up) and releases them onto the discharge star-wheel.
6Photo-sensors at bottle exit and tunnel-oven inlet enable automatic line-speed synchronisation.

Caractéristiques techniques

Caractéristiques de la variante : SED-60CXP-W

Caractéristiques

Modèle
SED-60CXP-W
Cadence
200–300 /min (bottles/min)
Tension
380V 50Hz 3Φ
Détails de conformité
GMP compliant; all product-contact parts use stainless steel and non-toxic corrosion-resistant materials
Puissance
14 kW

Dimensions

Longueur
2322 mm
Largeur
2134 mm
Hauteur
1257 mm
Poids
2500 kg

Matériaux

Matériaux en contact
SUS304; 316L (electric heater)
Matériaux du bâti
SUS304 (table panels); transparent acrylic (working area enclosure)

Caractéristiques principales

Vertical rotary-drum design, 60-clamp drum
Capacity: 200–300 bottles/min
6-station wash/blow cycle (2× circulating water + 1× compressed air + 1× WFI + 2× compressed air)
Ultrasonic cleaning at 50–60°C constant temperature
Three independent filter systems (WFI / compressed air / circulating water)
Total power: 14 kW
Water consumption: 0.7 m³/h
Air consumption: 60 m³/h
Pneumatic diaphragm valve control
180° bottle inversion — mouth-down washing
Photo-sensor count + tunnel-oven interlock
Compatible with vials and ampoules (changeover parts)
SUS304 + transparent acrylic enclosure
PLC control, mechatronic integration
60-clamp drum — high throughput 300 bottles/min
GMP compliant
Three independent filter systems prevent cross-contamination
Can be used standalone or integrated with tunnel oven + filling machine
Compatible with vials and ampoules

Applications

Vial washing
Ampoule washing
Pharmaceutical glass container washing
Injectable production lines

Secteurs

Pharmaceutique
Injectable products
Biological products

Marques des composants

PLC FX1S-30MR + HMI UG230-SS4 + VFD VFD015M43B + SSR GTJ4-90A
Schneider
Main motor YS8012 0.75 kW
Dedong
Worm gear reducers FCDS80 / FCWO80
Chenchao
Belt motor 100YY120
Hangsu
Pneumatic diaphragm valve 2031GP DN20
Burkert
Solenoid valve / FRL unit
AirTAC
Heater SRY-220V/9kW 316L
AirTAC
Water pump CM15
Nanfang
Temperature sensor PT100 / Fibre amplifier BF4R-R
Autonics
SED
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Spécialistes des équipements · contact sur WhatsApp
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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