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Accueil / Équipements / Inspection visuelle et pesage de gélules / 60-Channel Capsule Appearance and Weighing Integrated Inspection Machine (Gen-2)
SED-60-7200JSJTC1-E
Sur devis
SED-60-7200JSJTC1-E
SED · SED-60-7200JSJTC1-E · En vedette

SED-60-7200JSJTC1-E — 60-Channel Capsule Appearance and Weighing Integrated Inspection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-60-7200JSJTC1-E is the second-generation 60-channel capsule appearance and weight integrated inspection machine. Capsules from the hopper are sorted, rotated 360°, imaged by three HD cameras with three strip light so

Vision unit invention patent ZL 2019 2 1002141.1Capsule feeding device invention patent ZL 2019 2 1213945.6
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Délai de livraison
Sur devis
Cadence
432000 /

Fonctionnement

Capsules are fed from the hopper through a sorting plate into vertically aligned single files; the dropping mechanism distributes them into the 60 channel-retention units. The rotating mechanism drives all 60 channels of capsules through a 360° rotation; three high-definition cameras, three strip light sources, and three front-surface mirrors image each capsule from all directions. Traditional image algorithms (enhancement/localization/segmentation) combined with deep learning models identify defects. The pushing mechanism then transfers inspected capsules to the weighing module; after weighing, a dial wheel conveys them to the discharge-and-rejection mechanism. Conforming capsules exit to the finished-product drum; non-conforming capsules are diverted to the reject box.

Processus de fonctionnement
1Capsules are fed from the hopper through a sorting plate into vertically aligned single files; the dropping mechanism distributes them into the 60 channel-retention units.
2The rotating mechanism drives all 60 channels of capsules through a 360° rotation; three high-definition cameras, three strip light sources, and three front-surface mirrors image each capsule from all directions.
3Traditional image algorithms (enhancement/localization/segmentation) combined with deep learning models identify defects.
4The pushing mechanism then transfers inspected capsules to the weighing module; after weighing, a dial wheel conveys them to the discharge-and-rejection mechanism.
5Conforming capsules exit to the finished-product drum; non-conforming capsules are diverted to the reject box.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-1440JSJTC1-E (12 channels

Caractéristiques

Modèle
SED-60-7200JSJTC1-E
Cadence
432000 /
Tension
380V/50Hz
Fluides et énergie
380 V/50 Hz power supply, 5 kW; compressed air 30 L/min; environment 10–30°C, humidity 30–70%
Détails de conformité
Standard 4Q/FAT/SAT validation documents; layout drawing, circuit diagram, and drug-contact component material certificates delivered with the machine. Audit trail, data storage & printing, statistical and curve analysis comply with pharmaceutical GMP requirements. Vision and feeding modules hold invention patents ZL 2019 2 1002141.1 and ZL 2019 2 1213945.6.
Puissance
5 kW
Pression d’air
30 L/min

Dimensions

Longueur
1600 mm
Largeur
1430 mm
Hauteur
1520 mm
Poids
850 kg

Matériaux

Matériaux en contact
6061 aluminum alloy (mold material)
Matériaux du bâti
Aluminum frame

Caractéristiques principales

60-channel parallel inspection, max 432,000 capsules/hour
360° all-round appearance + ±1 mg weighing in a single pass
B&R industrial PC system, Basler machine-vision camera (Hikvision also supported)
Traditional image algorithm + deep learning dual-engine defect detection
Aluminum frame, 6061-aluminum mold material
Standard 4Q/FAT/SAT validation documentation
Applicable to 00#–5# standard-size hard capsules
Industry-leading 432,000 caps/hour combined with ±1 mg weighing accuracy
Vision and feeding modules hold invention patents ZL 2019 2 1002141.1 and ZL 2019 2 1213945.6
Standard 4Q/FAT/SAT validation documents, GMP-compliant
Audit trail, data storage & printing, statistical and curve analysis
21.5-inch touchscreen for ease of operation

Applications

Capsule appearance defect detection
Capsule in-line weight rejection
Hard-capsule QC after filling

Secteurs

Pharmaceutique
Health products/nutritional supplements
Capsule contract manufacturing

Marques des composants

Industrial PC System
B&R (Bernecker & Rainer)
Machine Vision Camera
Basler
Machine Vision Camera (alternative)
Hikvision
SED
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Conformité

Vision unit invention patent ZL 2019 2 1002141.1
Capsule feeding device invention patent ZL 2019 2 1213945.6

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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