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SED-60-7200JSJT-E

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SED-60-7200JSJT-E

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SED-60-7200JSJT-E — 60-Channel 360° Capsule Appearance Inspection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-60-7200JSJT-E is a 60-channel multi-lane machine for three-dimensional, all-round (360°) detection of capsule appearance defects (breakage, black spots, stains, irregular shapes, cross-splits, dented crowns, etc.). I

Vision unit patent ZL 2019 2 1002141.1Capsule feeding device patent ZL 2019 2 1213945.6Anti-static device patent 2022210863892 (optional accessory)Automatic feeding system patent 2022210860305 (optional accessory)

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Fonctionnement

Filled capsules enter the feed hopper via a lifting mechanism (or manually). The capsule dropping mechanism releases capsules one by one in vertical alignment and knocks them horizontal into the rotating mechanism. The rotating mechanism drives the capsules to spin circumferentially; a multi-reflector machine-vision system images each capsule from all directions (one photo every 30° of rotation). The capsule-pushing mechanism simultaneously advances each batch into the vision detection zone and feeds the previously inspected batch into the discharge mechanism. Finally, the rejector in the discharge unit diverts defective capsules to the reject box while conforming capsules proceed to the finished-product drum or downstream processes.

Processus de fonctionnement

1Filled capsules enter the feed hopper via a lifting mechanism (or manually).

2The capsule dropping mechanism releases capsules one by one in vertical alignment and knocks them horizontal into the rotating mechanism.

3The rotating mechanism drives the capsules to spin circumferentially; a multi-reflector machine-vision system images each capsule from all directions (one photo every 30° of rotation).

4The capsule-pushing mechanism simultaneously advances each batch into the vision detection zone and feeds the previously inspected batch into the discharge mechanism.

5Finally, the rejector in the discharge unit diverts defective capsules to the reject box while conforming capsules proceed to the finished-product drum or downstream processes.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-1440JSJT-E (12 channels

Caractéristiques

Modèle

SED-60-7200JSJT-E

Tension

220/380V 50Hz

Fluides et énergie

Power supply 220/380 V 50 Hz; air consumption 30 L/min

Détails de conformité

100% detection of critical defects: foreign objects/fibres, cracks >1 mm, long/short body, collapsed capsule, cross-split, half-capsule, double cap, dented crown ≥1 mm, black spot ≥0.5 mm, scratch ≥1 mm. 100% detection of major defects. Minor defects per customer requirements. Air consumption: 30 L/min. Standard documentation includes IQ/OQ/FAT/SAT, layout drawing, circuit diagram, material certificates for drug-contact parts, calibration report.

Puissance

5 kW

Dimensions

Longueur

1263 mm

Largeur

1090 mm

Hauteur

1400 mm

Poids

900 kg

Matériaux

Matériaux en contact

6061 aluminum alloy (mold material)

Matériaux du bâti

Aluminum frame

Caractéristiques principales

60-channel one-by-one capsule inspection

360° three-dimensional all-round appearance inspection

Maximum speed 432,000 capsules/hour (2 capsules/sec per channel)

Machine-vision inspection with high-speed image processing, automatic defect rejection

Templated detection parameters, customizable core inspection software

Deep learning algorithm support for defect classification

Real-time data storage, live result images and operating status display

Recipe management, three-tier user permissions, e-signature, offline analysis, remote diagnostics

Database management and audit trail functions

B&R industrial PC system, Basler camera, Ricoh lens, FESTO cylinders

18.5-inch industrial vertical display

Aluminum frame, 6061-aluminum mold material

Patented capsule inspection technology (vision unit ZL 2019 2 1002141.1; feeding device ZL 2019 2 1213945.6)

100% detection of critical defects (foreign objects / cracks >1mm / long-short body / collapsed / cross-split / half-capsule / double cap / dented crown ≥1mm / black spot ≥0.5mm / scratch ≥1mm)

Compact footprint, saves factory floor space

Can operate standalone or inline with capsule-filling machines

Applications

Capsule appearance defect inspection

Defect rejection (critical/major 100%)

Hard-capsule all-round 360° inspection

Secteurs

Pharmaceutique

Capsule drugs

Drug packaging

Marques des composants

PLC Master Unit X20CP1382

B&R (Bernecker & Rainer)

16-Ch Sourcing Digital Output Module X20DOF322

B&R

Industrial Camera acA1300-200uc

Basler

Lens FL-CC1614A-2M

Ricoh (imported from Japan)

Display TPM-C185A

NODKA

Micro Photoelectric Sensor EE-SX771

OMRON

Cylinder DGTZ-GF

FESTO (imported from Germany)

SED

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Conformité

Vision unit patent ZL 2019 2 1002141.1

Capsule feeding device patent ZL 2019 2 1213945.6

Anti-static device patent 2022210863892 (optional accessory)

Automatic feeding system patent 2022210860305 (optional accessory)