Accueil / Équipements / Seringues préremplies / Tub/Nest 3-in-1 PFS / Cartridge / Vial Filling Line (5-head)
SED-5YGFX-K
Sur devis
SED-5YGFX-K
SED · SED-5YGFX-K · En vedette
SED-5YGFX-K — Tub/Nest 3-in-1 PFS / Cartridge / Vial Filling Line
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-5YGFX-K is a linear-layout, fully-servo aseptic filling line that handles ready-to-use (RTU) nested pre-filled syringes, cartridges, and vials on a single platform. Manual no-touch unpacking under glove/laminar flow
Choisir une variante (1)
Délai de livraison
Sur devis
Cadence
3000–3500 syringes/h
Fonctionnement
Operator manually de-bags and de-lids/liners the tub under ORABS laminar flow protection without contact with the outer bag. The tub is conveyed to the fill station where a sandwich-style center plate clamps the syringes/cartridges/vials in place. Five servo-controlled ceramic plunger pumps (one servo per pump) dispense product with an optimized fill curve: the needle rises in sync with the liquid level to prevent splashing and bubble formation. Stoppers are pre-loaded in a vibratory bowl, transported face-up (no rail contact) in the stopper track under laminar flow, and vacuum-inserted. Pre-gassing with nitrogen is available for oxygen-sensitive products. The filled nest is conveyed out for downstream processing.
Processus de fonctionnement
1Operator manually de-bags and de-lids/liners the tub under ORABS laminar flow protection without contact with the outer bag.
2The tub is conveyed to the fill station where a sandwich-style center plate clamps the syringes/cartridges/vials in place.
3Five servo-controlled ceramic plunger pumps (one servo per pump) dispense product with an optimized fill curve: the needle rises in sync with the liquid level to prevent splashing and bubble formation.
4Stoppers are pre-loaded in a vibratory bowl, transported face-up (no rail contact) in the stopper track under laminar flow, and vacuum-inserted.
5Pre-gassing with nitrogen is available for oxygen-sensitive products.
6The filled nest is conveyed out for downstream processing.
Caractéristiques techniques
Caractéristiques de la variante : 2 / 5 / 10-needle variants (filling/stopper head count)
Caractéristiques
Modèle
SED-5YGFX-K
Cadence
3000–3500 syringes/h
Tension
380V 50Hz
Puissance
15 kW
Pression d’air
0.6-0.7 MPa
Dimensions
Longueur
2797 mm
Largeur
1204 mm
Hauteur
1802 mm
Poids
1900 kg
Matériaux
Matériaux en contact
AISI 316L stainless steel (product-contact parts); ceramic valve; silicone hose; PTFE
Caractéristiques principales
Three-in-one platform: nested PFS, cartridges, and vials with change parts
Linear layout, full-servo control, attractive design, easy maintenance
Single pump / single servo per fill station — independent calibration
Optimized fill curve — needle rises with liquid level, prevents splashing and bubbles
Sandwich plate clamping — prevents breakage and product drag-down in fill zone
Stoppers transported face-up under laminar flow; contact surface Ra ≤ 0.4 µm
Capacity: 3,000–3,500 containers/h (vacuum stoppering)
Filling range: 0.1–10 mL (change plunger pump); filling accuracy ≤±1.5%
ORABS + laminar flow: Grade A fill environment
Pre-gassing with nitrogen for O2-sensitive products (standard in this configuration)
Automated stopper shortage alarm and pre-loading hopper for uninterrupted operation
Three packaging formats on one line — pharmaceutical RTU flexibility
Premium Siemens servo + ceramic-pump filling for tight accuracy
Linear layout, attractive design, low maintenance burden
Sandwich plate clamping eliminates breakage in fill zone
ORABS + laminar flow gives Grade A fill environment without full isolator cost
Applications
Aseptic filling of pre-filled syringes (RTU)
Aseptic filling of pre-filled cartridges (RTU)
Aseptic filling of ready-to-use vials
Liquid and ointment filling of injectables
Secteurs
Pharmaceutical (sterile injectables)
Vaccines
Biologics
RTU packaging users
Marques des composants
Servo motors
Siemens
PLC
Siemens
15-inch HMI touchscreen
Siemens
Remote IO module
Siemens
Switching power supply
Siemens
Ethernet switch
Siemens
Geared motor
Jingyan
Vacuum lock bowl / vibrating bowl
Puzhe
Ceramic valve
Jingzhuo
Cylinder
SMC
Solenoid valve
SMC
Diaphragm valve
Gemü
Membrane filter
Tangwei
Ball screw
Hiwin
Linear guide
Hiwin
Bearing
NSK
Relay
Schneider
Push button
Schneider
Alarm light
Schneider
Vacuum pump
Feiyue
Negative pressure valve
Xuanye
Sensor
Keyence
Particle counter
Yixiang Technology
Gloves
PIERCAN
Laminar flow hood
Zhongke Shengjie
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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