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SED-5YGF-K
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SED-5YGF-K
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SED-5YGF-K — PFS & Cartridge Five-Head Filling and Plugging Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-5YGF-K PFS & Cartridge Five-Head Filling and Plugging Machine. A three-module aseptic filling line for pre-filled syringes and cassette-type cartridge bottles, comprising: (1) automatic film tearing machine, (2) auto

GMP-compliant
Délai de livraison
Sur devis
Cadence
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Fonctionnement

Nested syringe or cartridge boxes pass through the film tearing machine which removes the outer packaging film (optical fiber detection, auto kick waste). The paper tearing machine then removes the Tyvek/inner sealing paper (servo-controlled, 2 servo sets). The cleaned nests proceed to the filling and plugging machine, where the XY-transmission table positions the nest; five ceramic plunger pumps (independent servo per pump) fill each cavity simultaneously. Rubber plugs are auto-fed from a vibration bowl through a plug track; the plugging mechanism inserts stoppers via vacuum (-50~-100 kPa). All zones are behind glass isolation windows. Operation is monitored by fiber-optic sensors at every action position.

Processus de fonctionnement
1Nested syringe or cartridge boxes pass through the film tearing machine which removes the outer packaging film (optical fiber detection, auto kick waste).
2The paper tearing machine then removes the Tyvek/inner sealing paper (servo-controlled, 2 servo sets).
3The cleaned nests proceed to the filling and plugging machine, where the XY-transmission table positions the nest; five ceramic plunger pumps (independent servo per pump) fill each cavity simultaneously.
4Rubber plugs are auto-fed from a vibration bowl through a plug track; the plugging mechanism inserts stoppers via vacuum (-50~-100 kPa).
5All zones are behind glass isolation windows.
6Operation is monitored by fiber-optic sensors at every action position.

Caractéristiques techniques

Caractéristiques de la variante : SED-5YGF-K

Caractéristiques

Modèle
SED-5YGF-K
Fluides et énergie
Power: 17 kW, 380V/50Hz; Compressed air: 0.55–0.75 MPa at 40 L/s

Dimensions

Emprise au sol
1880 × 3950 mm (including stopper buffer and nest box buffer modules)

Matériaux

Matériaux en contact
AISI 316L stainless steel (wetted parts, per family standard)

Caractéristiques principales

Three-module integrated line: film tear → paper tear → fill+plug
Applicable to cartridge bottles: 1ML Long, 1ML, 2.25ML, 3ML, 5ML, 10ML
Five filling heads with five independent servo-driven ceramic plunger pumps
Filling precision ≤±1.5–2%
Filling vacuum -50~-100 kPa; plug vacuum -50~-100 kPa
Plug insertion qualified rate ≥99.9%
Production capacity 40–60 pcs/min
Total power 17 kW; voltage 380V/50Hz
Compressed air 0.55–0.75 MPa at 40 L/s
Overall dimensions 1880×3950×1860 mm (including stopper buffer and nest box buffer)
Complete machine weight 1900 kg
Equipment noise ≤75 dB
Glass isolation windows with door-stop protection on all modules
Rubber plug self-cleaning table — add plugs without stopping machine
Rottler imported gloves (×4), ozone sterilization resistant
Siemens PLC, HMI, servo motors (standard); THK linear guides and ball screws
Full validation documentation (DQ, IQ, OQ, PQ, FAT, SAT)
Five independent servo ceramic plunger pumps — highest filling precision
One line handles both PFS syringes and cartridge bottles
Siemens full-servo standard BOM — premium reliability
THK precision linear guides and ball screws for long-term accuracy
Plug add-without-stop self-cleaning table reduces downtime

Applications

Aseptic filling and plugging of cassette cartridge bottles (1–10 ML)
Pre-filled syringe filling with cartridge compatibility
Pharmaceutical sterile injectable filling

Secteurs

Pharmaceutical (sterile injectables)
Biotechnologie
Vaccine manufacturing

Marques des composants

HMI (man-machine interface)
Siemens
PLC
Siemens
Servo motors
Siemens
Midget relay
Schneider
Contactor
Schneider
Button
Schneider
Switching power supply
Siemens
Air switch
Schneider
Proximity switch
Kearns
Magnetic switch
SMC
Photosensor
Kearns
Speed regulating motor
JSCC
Solenoid valve
SMC
Cylinder
SMC
Filling pump
LONGER
Vacuum pump
Baker/Overfly
Gloves
Rottler
Lead screw
THK
Slideway
THK
Pneumatic diaphragm valve
GEMU (Germany)
Pressure transmitter
Hin Ye
Bearing
NSK
Plastic bearing
Igus
Synchronous belt
Italian McGrady
Linear guide
THK
Ball screw
THK
Gear motor
JSCC
Hopper vibrator
Good Bowl
Linear track vibrator
Good Bowl
SED
Échangez avec SED Sales Team
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Conformité

GMP-compliant

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial
SED
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