SED-5RZ-D
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SED-5RZ-D
SED · SED-5RZ-D · En vedette
SED-5RZ-D — Vacuum Homogenizing Emulsifier
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-5RZ-D 5 L Vacuum Homogenizing Emulsifier Skid. Composed of an oil pot, a water pot, a vacuum homogenizing emulsifier, heating system, agitation system, vacuum system, electric lid lift, control cabinet and piping — s
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Fonctionnement
Water and oil phases are pre-mixed with paddle agitators in their dedicated 2.7 L jacketed pots, then drawn into the main vacuum kettle by vacuum suction. In the main kettle the wall-scraping frame agitator wipes the heated 304 wall while the German-technology multi-stage rotor/stator top homogenizer (0.55 kW @ 2,900–3,000 rpm) creates strong hydraulic shear plus centrifugal squeezing, grinding and impact, fully mixing and refining the emulsion to 0.2–0.6 μm. Vacuum (–0.09 MPa) deaerates and degasses; electric heat is delivered through the bottom 2 kW heater. Tilt-discharge or bottom-valve outflow can route directly to a filler.
Processus de fonctionnement
1Water and oil phases are pre-mixed with paddle agitators in their dedicated 2.7 L jacketed pots, then drawn into the main vacuum kettle by vacuum suction.
2In the main kettle the wall-scraping frame agitator wipes the heated 304 wall while the German-technology multi-stage rotor/stator top homogenizer (0.55 kW @ 2,900–3,000 rpm) creates strong hydraulic shear plus centrifugal squeezing, grinding and impact, fully mixing and refining the emulsion to 0.2–0.6 μm.
3Vacuum (–0.09 MPa) deaerates and degasses; electric heat is delivered through the bottom 2 kW heater.
4Tilt-discharge or bottom-valve outflow can route directly to a filler.
Caractéristiques techniques
Caractéristiques de la variante : SUS304 contact materials (par défaut)
Caractéristiques
Modèle
SED-5RZ-D
Tension
220V or 380V (380V recommended) 50Hz
Fluides et énergie
220 V or 380 V 50 Hz (380 V recommended); main pot: 0.55 kW homogenizer + 0.55 kW agitator + 0.18 kW vacuum + 2 kW heating + electric lift; each phase pot: 60 W agitator + 1 kW heating
Pression d’air
Pot working pressure -0.09 MPa (ultimate vacuum)
Dimensions
Longueur
950 mm
Largeur
600 mm
Hauteur
1800 mm
Poids
300 kg
Matériaux
Matériaux en contact
304 stainless steel (kettle inner 3 mm and outer 3 mm; lid; agitators; phase pot inner/outer); optional SUS316L contact-material variant
Matériaux du bâti
304 acier inoxydable; mirror polish (special bright finish)
Caractéristiques principales
Three-pot skid: 5 L vacuum emulsifier + 3.35 L (2.7 L working) water-phase pot + 3.35 L (2.7 L working) oil-phase pot
All wetted parts 304 stainless 3 mm; mirror-polished
Top homogenizer 0.55 kW @ 2,900–3,000 rpm — German rotor/stator design
Multi-stage rotor/stator achieves 0.2–0.6 μm particle size
Wall-scraping frame + fixed paddle agitator 0.55 kW with 0–120 rpm VFD
Rotary-vane vacuum pump 0.18 kW (Borkang Shanghai) with built-in degassing
Electric heating 2 kW with temperature-controller display
Electric lid lift; button control
Lid features: suction valve, vent valve, sight glass, light, hopper, micro-additive port for fragrance/essence addition
Tilt discharge plus bottom-valve discharge — can route directly to filler
Phase pots: 60 W paddle agitator @ 200 rpm, movable lid, digital temperature display, top-suction transfer
SUS316L contact-material variant available at extra cost
Ultimate vacuum –0.09 MPa; 220 V or 380 V 50 Hz (380 V recommended)
950 × 600 × 1800 mm, 300 kg, 10+ year service life
German-technology multi-stage rotor/stator delivers 0.2–0.6 μm emulsion droplets
Three-pot skid in compact footprint with vacuum-suction phase transfer
Choice of 304 (cosmetic) or 316L (pharma) construction
Borkang vacuum pump with degassing improves homogenization quality
Direct-to-filler bottom discharge eliminates pumping for downstream filling
Applications
High-end skincare creams and lotions
Cosmetic emulsions
Pharmaceutical creams (316L variant)
Pilot and lab-scale R&D
Secteurs
Cosmétiques
Pharmaceutique
Personal care
Marques des composants
VFD / Inverter
Easy-Drive (Shenzhen)
Motor
Qipeng (Wuxi)
Reducer / gearbox
Qipeng (Wuxi)
Vacuum pump (rotary-vane)
Borkang (Shanghai)
316 / 304 stainless steel stock
Tai Steel (Tianjin)
Main electrical components
Chint (Zhejiang)
SED
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Conformité
1-year warranty; 1-year spare-parts kit
13% VAT special invoice
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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