Accueil / Équipements / Sécheur centrifuge à grande vitesse pilote/petite production (5–50 kg/h) / High Speed Centrifugal Spray Dryer
SED-5PG-A
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SED-5PG-A
SED · SED-5PG-A · En vedette
SED-5PG-A — High Speed Centrifugal Spray Dryer
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-5PG-A high-speed centrifugal spray dryer. Atomizes pumped solutions, emulsions, suspensions or paste-feeds into a hot-air chamber to produce powder, granule or fragmented solid product in a single pass. Designed for
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Délai de livraison
Sur devis
Cadence
4.25–5.25 kg/h evaporation capacity
Fonctionnement
Centrifugal spray drying. Feed liquid is delivered by a peristaltic pump (BT00-300 mm/1515) onto a Φ50 mm centrifugal atomizing disc spinning at 25,000 RPM, which throws the liquid as fine droplets into a Φ1100 mm SUS304 drying tower. Filtered ambient air heated by a 24 kW electric heater (up to 350°C) flows down through the chamber. Solvent flashes off and dry product follows the air through an outlet duct (Φ60 mm, 1.5 mm SUS304) to a SUS304 cyclone separator that drops solids into the material collector, while exhaust air is pulled out by a 3 kW vortex pump (with VFD). Air hammer keeps chamber walls clean. Atomizer bearings are cooled by a 0.55 kW circulating pump.
Processus de fonctionnement
1Centrifugal spray drying.
2Feed liquid is delivered by a peristaltic pump (BT00-300 mm/1515) onto a Φ50 mm centrifugal atomizing disc spinning at 25,000 RPM, which throws the liquid as fine droplets into a Φ1100 mm SUS304 drying tower.
3Filtered ambient air heated by a 24 kW electric heater (up to 350°C) flows down through the chamber.
4Solvent flashes off and dry product follows the air through an outlet duct (Φ60 mm, 1.5 mm SUS304) to a SUS304 cyclone separator that drops solids into the material collector, while exhaust air is pulled out by a 3 kW vortex pump (with VFD).
5Air hammer keeps chamber walls clean.
6Atomizer bearings are cooled by a 0.55 kW circulating pump.
Caractéristiques techniques
Caractéristiques de la variante : SED-5PG-A SED-5PG-A
Caractéristiques
Modèle
SED-5PG-A
Cadence
4.25–5.25 kg/h evaporation capacity
Fluides et énergie
Electrical supply for 24 kW heater + 3 kW vortex pump + 0.55 kW atomizer cooling pump + atomizer drive (~28 kW total). Filtered intake air for the heater.
Puissance
27 kW
Matériaux
Matériaux en contact
SUS304 (chamber inner wall 2 mm, outer wall 1.5 mm, atomizer Φ50 mm, cyclone 2 mm, outlet tube Φ60 1.5 mm, material collector, electrical control cabinet 1.5 mm, inlet/outlet filters); silicone sealing strips (2 mm, 10x20, 10x10); peristaltic pressure tube Φ10x1.75 mm
Matériaux du bâti
SUS304 chamber and ducts; 80 mm insulation layer in chamber; 85 mm insulation in inlet air duct
Caractéristiques principales
Evaporation capacity 5 kg/h
Centrifugal atomizer Φ50 mm at 25,000 RPM
Inlet hot-air temperature up to 350°C
Electric heater 24 kW
Drying chamber Φ1100 mm, SUS304 (2 mm inner / 1.5 mm outer wall, 80 mm insulation)
Cyclone separator SUS304 2 mm
Peristaltic feed pump (BT00-300 mm/1515)
Vortex exhaust pump 3 kW with VFD inverter
Atomizer cooling pump 0.55 kW
Inlet/outlet air filter SUS304
Air-hammer chamber-wall cleaner (stainless)
Pt100 inlet and outlet air sensors
Siemens PLC + Siemens 7" HMI
Schneider main electrical components
LED chamber light
Insulated inlet duct (1.5 mm inner + 85 mm insulation)
Genuine Siemens PLC and HMI plus Schneider main electrics
350°C inlet temperature handles heat-tolerant solutions for fast evaporation
Compact 5 kg/h evaporation footprint suits R&D, pilot and small-scale production
Fully SUS304 product-contact path for pharma/food compatibility
Air-hammer mechanism dislodges wall buildup automatically
Atomizer cooling system extends bearing life at 25,000 RPM
Applications
Spray drying of pharmaceutical solutions, emulsions and suspensions
Production of powder, granule or fragmented solids from liquid feed
Drying of food / dairy / nutraceutical liquids
Drying of dyes, pigments, ceramics, fine chemicals
Pilot-scale spray drying R&D
Secteurs
Pharmaceuticals
Food / dairy / nutraceuticals
Fine chemicals
Ceramics / pigments / dyes
Marques des composants
Atomizer
SUS304 Φ50 mm 25,000 RPM, 1 mm hole
Peristaltic pump
BT00-300 mm/1515
PLC
Siemens
Touch screen
Siemens 7"
Main electrical part
Schneider
Sensors
Pt100
Vortex pump
3 kW
Inverter
3 kW
Atomizer cooling pump
0.55 kW
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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