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SED-5CYGF1-K
Sur devis
SED-5CYGF1-K
SED · SED-5CYGF1-K · En vedette

SED-5CYGF1-K — Nest-Box Prefilled Syringe Filling and Stoppering Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-5CYGF1-K nest-box prefilled syringe filling and stoppering machine — 5 filling heads + 5 stoppering heads. Sterile, automatic, GMP-compliant filling line for prefilled syringes. PLC + Siemens servo + pneumatic integr

Délai de livraison
Sur devis
Cadence
3000–3500 syringes/hour

Fonctionnement

PLC + Siemens servo motors + pneumatic cylinders coordinate the take-nest mechanism, filling mechanism, stoppering mechanism, and send-nest mechanism. Nest is removed from the nest box at the take station, indexed to the filling station where five 316L stainless filling needles deliver liquid via five independently servo-driven ceramic plunger pumps under vacuum (0 to −100 kPa). The fixture indexes to the stoppering station where rubber stoppers fed by the quick-lock 316L Good Bowl vibration pot through a buffer chamber are vacuum-plugged at the same independently controlled vacuum range. Fiber-optic sensors verify position at every motion; missing-stopper detection auto-stops with alarm. Loaded nest is returned to the nest box and conveyed out. Aqueous filling uses a swappable ceramic plunger pump set; the included 20 L liftable vacuum-defoaming material tank prepares the liquid feed. Glass isolator window has door-open stop interlock; class-A laminar hood overhead.

Processus de fonctionnement
1PLC + Siemens servo motors + pneumatic cylinders coordinate the take-nest mechanism, filling mechanism, stoppering mechanism, and send-nest mechanism.
2Nest is removed from the nest box at the take station, indexed to the filling station where five 316L stainless filling needles deliver liquid via five independently servo-driven ceramic plunger pumps under vacuum (0 to −100 kPa).
3The fixture indexes to the stoppering station where rubber stoppers fed by the quick-lock 316L Good Bowl vibration pot through a buffer chamber are vacuum-plugged at the same independently controlled vacuum range.
4Fiber-optic sensors verify position at every motion; missing-stopper detection auto-stops with alarm.
5Loaded nest is returned to the nest box and conveyed out.
6Aqueous filling uses a swappable ceramic plunger pump set; the included 20 L liftable vacuum-defoaming material tank prepares the liquid feed.
7Glass isolator window has door-open stop interlock; class-A laminar hood overhead.

Caractéristiques techniques

Caractéristiques de la variante : SED-5CYGF1-K

Caractéristiques

Modèle
SED-5CYGF1-K
Cadence
3000–3500 syringes/hour
Tension
380V/50Hz
Détails de conformité
All technical content meets current cGMP and industry standard specifications; vacuum-defoaming material handling; particulate and viable-microbe testing kit included for environmental qualification
Puissance
17 kW
Pression d’air
0.55–0.75 MPa, 40 L/h compressed air

Dimensions

Longueur
2750 mm
Largeur
1200 mm
Hauteur
1890 mm
Poids
2000 kg

Matériaux

Matériaux en contact
316L stainless steel — vibration pot, vibration track, vacuum chamber, central-disk clamp, filling needles, stoppering plunger rod and sleeve, clean piping; ceramic — filling needle high-seal structure and plunger pumps

Caractéristiques principales

5 filling heads + 5 stoppering heads (nest-box prefilled syringes)
Production 3000–3500 syringes/h
Compatible syringe sizes: 1 mL Long, 1–3 mL standard, 5 mL, 10 mL
Ceramic plunger pump filling — 5 independently servo-controlled (Siemens)
Filling accuracy ≤±1% (full-servo)
Filling vacuum 0 to −100 kPa; stoppering vacuum 0 to −100 kPa, independently adjustable
Stopper pass rate ≥99%
316L SS vacuum chamber, separated fill / plug chambers
Quick-lock 316L Good Bowl rubber-stopper vibration pot + buffer chamber (refill without stop)
316L SS clean piping with capsule filter and sanitary diaphragm valve
316L SS stoppering plunger rod and sleeve
Ceramic high-seal structure on filling needles
X/Y high-precision servo center-disk clamping with auto-disk-open device
Siemens HMI, PLC, servo motor, switching power supply
Class A laminar flow hood integrated
Imported brand glove box with self-cleaning station
20 L liftable vacuum-defoaming material tank included
Particulate and viable-microbe testing kit included
Glass isolator window with door-open safety stop
Standalone or integrated with film-tearing machine
Recipe storage and batch report functions
GMP-compliant — meets cGMP and industry standards
Independent vacuum control on fill and plug
Quick-lock 316L vibration pot for fast cleaning/changeover
Includes nest-box buffer + rubber-stopper buffer for continuous operation
Ceramic pumps suitable for high-viscosity products
All wetted parts in 316L stainless steel

Applications

Vacuum filling and stoppering of pre-filled syringes
Vaccine, ophthalmic, dermal and small-volume parenteral filling
Ointment and aqueous-solution filling (with appropriate plunger pump)

Secteurs

Pharmaceutical (sterile injectables / prefilled syringes)
Biopharmaceutical / Vaccine

Marques des composants

HMI / PLC / servo motor / switching power supply
Siemens
Mini relay / contactor / button / air switch / proximity switch
Schneider
Photoelectric sensor
Omron
Speed-regulating motor / reducer
JSCC
Solenoid valve / cylinder
AirTAC
Filling pump (ceramic plunger)
Jingzhuo
Vacuum pump
Feiyue
Rubber-stopper vibration pot / linear rail vibrator
Good Bowl
SED
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Spécialistes des équipements · contact sur WhatsApp
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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