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Accueil / Équipements / Remplisseuse automatique d’aérosols / Full-Automatic High-Speed Aerosol Filling Line — SED-5400QWJX-A
SED-5400QWJX-A
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SED-5400QWJX-A
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SED-5400QWJX-A

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-5400QWJX-A full-automatic high-speed aerosol filling line. Integrated 9-station turnkey line: 13-row can pusher table, 8-head fill / 2-head crimp / 8-head charge unit (2 nitrogen accumulator tanks, 4 booster pumps, S

Choisir une variante (9)
Délai de livraison
Sur devis
Cadence
80–120 cans/min

Fonctionnement

Aerosol cans are fed from the 13-row pusher table (EX motor-driven, no can jams/jams/toppling). The fill–crimp–charge unit uses continuous dual-pitch advancing: 8 fill heads dispense 10–250 mL/head (±1% accuracy) → dual-head valve placer picks valves from carousel and air-delivers to crimp station → 2 crimp heads with guide device press-seal valves → 8 charge heads (with accumulator tanks + 4 booster pumps + SMC pneumatics) inject propellant to ratio. Auto glass-bead and spray-head placers add components as needed. 12-station checkweigher detects weight and rejects out-of-spec cans. Suspended water-bath leak detector carries cans through a 3–5 min water bath (view window) then removes residual water via valve-cup blower, bottom blower, two air knives, and sponge wipe (EX hot-air system). Auto cap closer's 6-station rotary press-head completes final capping. Entire line controlled by PLC + EX-certified touchscreen.

Processus de fonctionnement
1Aerosol cans are fed from the 13-row pusher table (EX motor-driven, no can jams/jams/toppling).
2The fill–crimp–charge unit uses continuous dual-pitch advancing: 8 fill heads dispense 10–250 mL/head (±1% accuracy) → dual-head valve placer picks valves from carousel and air-delivers to crimp station → 2 crimp heads with guide device press-seal valves → 8 charge heads (with accumulator tanks + 4 booster pumps + SMC pneumatics) inject propellant to ratio.
3Auto glass-bead and spray-head placers add components as needed.
412-station checkweigher detects weight and rejects out-of-spec cans.
5Suspended water-bath leak detector carries cans through a 3–5 min water bath (view window) then removes residual water via valve-cup blower, bottom blower, two air knives, and sponge wipe (EX hot-air system).
6Auto cap closer's 6-station rotary press-head completes final capping.
7Entire line controlled by PLC + EX-certified touchscreen.

Caractéristiques techniques

Caractéristiques de la variante : 1-1: Can auto pusher table (13-row

Caractéristiques

Modèle
SED-5400QWJX-A
Cadence
80–120 cans/min
Tension
AC 380V
Fluides et énergie
3-phase 380V; Compressed air 0.5–1.0 MPa (consumption varies by station: 0.01–1.0 m³/min); Water for water-bath leak detector
Détails de conformité
Full-line EX explosion-proof design; EX-certified touchscreen; price includes 13% VAT and export crating
Pression d’air
0.5-1.0 MPa

Matériaux

Matériaux en contact
304 stainless steel link conveyor; 304 stainless steel weigh platform
Matériaux du bâti
304 stainless steel frame (GB standard 1.2 mm plate); stainless steel EX control panel; tempered glass safety cover frame

Caractéristiques principales

9-station full-automatic aerosol filling line
13-row auto can pusher table
8 fill heads + 2 crimp heads + 8 charge heads
4 booster pumps + 2 accumulator storage tanks
SMC pneumatic main control
Fill 10–250 mL/head, total 30–1000 mL
Fill accuracy ≤±1%/head
Fill speed 80–90 cans/min
Dual-head auto valve placer (carousel + air conveyance)
Auto glass-bead placer (105 L hopper, 20,000 spray heads)
Vibratory tray with auto refill level detection
12-station auto checkweigher (±1 g accuracy, 0.1 g graduation)
Max checkweigh capacity 1000 g
Checkweigh speed 120 cans/min
Suspended water-bath leak detector (≥120 cans/min, 3–5 min soak)
EX hot-air system + air knife + sponge for water removal
Auto spray-head placer (no dedicated operator required)
6-station rotary auto cap closer
Siemens EX-certified touchscreen
ABB or Siemens VFD
Applicable can diameter Φ35–70 mm
Applicable can height 100–330 mm
Entire line 304 stainless steel frame
Full-line EX explosion-proof design (EX motors + EX touchscreen)
Fully automated line — no dedicated line minders required
Crimp head with guide device — high crimp quality
Charge head with guide device — minimal leakage
Multi-stage water removal after water-bath leak test (air blow + air knife + sponge)
Recommend building a dedicated filling room to further enhance EX protection
Checkweigher rejects off-spec cans
Quoted price includes 13% VAT, domestic freight and export wooden crating

Applications

Aerosol filling
Pressure-can filling
Aerosol can crimping / charging
Aerosol can capping / spray-head placement
Water-bath leak detection

Secteurs

Pharmaceutical (aerosols)
Cosmetic (spray products)
Daily chemical
Vétérinaire

Marques des composants

Pneumatic main control (fill–crimp–charge)
SMC
VFD inverter
ABB / Siemens
EX-certified touchscreen
Siemens
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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