Accueil / Équipements / Ligne d’isolateurs de remplissage aseptique de flacons / Vial Aseptic Filling Isolator Production Line

SED-50XWGX-A

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SED · SED-50XWGX-A · En vedette

SED-50XWGX-A — Vial Aseptic Filling Isolator Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Small-batch R&D and pilot-scale vial aseptic filling line with isolator. Integrated system combining aseptic isolator, in-line liquid filling machine, stoppering machine, and multifunctional capping/sealing machine. Perf

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Délai de livraison

Sur devis

Cadence

20–50 flacons/min

Fonctionnement

After sterilization, vials enter the star-wheel conveying system and are transferred to the conveyor by small star wheels. Vials move at constant speed on a synchronous belt into the filling station, where the filling needle rack doses the liquid into each vial. Filled vials pass through the volume inspection/sampling station; acceptable vials proceed to the stoppering station for full or half stoppering. Stoppered vials then pass to the crimping machine for aluminum-cap crimp-sealing. The entire process is completed in a Grade A environment; opening an isolation door triggers automatic shutdown.

Processus de fonctionnement

1After sterilization, vials enter the star-wheel conveying system and are transferred to the conveyor by small star wheels.

2Vials move at constant speed on a synchronous belt into the filling station, where the filling needle rack doses the liquid into each vial.

3Filled vials pass through the volume inspection/sampling station; acceptable vials proceed to the stoppering station for full or half stoppering.

4Stoppered vials then pass to the crimping machine for aluminum-cap crimp-sealing.

5The entire process is completed in a Grade A environment; opening an isolation door triggers automatic shutdown.

Caractéristiques techniques

Caractéristiques de la variante : Filling/stoppering machine: capacity 20–50 vials/minute

Caractéristiques

Modèle

SED-50XWGX-A

Cadence

20–50 flacons/min

Tension

AC380V±10% 50Hz

Fluides et énergie

AC 380 V ±10%, 50 Hz; insulation resistance >1 MΩ with proper grounding

Détails de conformité

GMP Grade A environment; CRABS Grade 1 isolator protection system. Cleanroom classification C-grade or 100,000-class; temperature 18–28°C; relative humidity 50–65%; filling and sealing zone Grade 100; operating zone air velocity 0.25–0.45 m/s

Puissance

5 kW

Dimensions

Longueur

4600 mm

Largeur

1100 mm

Hauteur

2380 mm

Poids

730 kg

Matériaux

Matériaux en contact

AISI 304 acier inoxydable; AISI 316 acier inoxydable; 316L stainless steel (filling needles, liquid dividers); FDA-approved materials

Matériaux du bâti

45# painted steel frame (Baosteel); 304 stainless steel guard panels; imported PC Grade-100 laminar-flow guard (8 mm)

Caractéristiques principales

CRABS Grade 1 isolator aseptic protection system

Aseptic filling in Grade A environment; automatic shutdown on door opening

PLC control + touchscreen operation, programmable production

No-vial no-fill function

Centralized lubrication system

Buffer device between single machines for stable inline connection

Filling accuracy ±1% (plunger pump); ±3% (glass mechanical pump)

Stoppering rate ≥99%; capping rate ≥99%; crimp qualification rate ≥99.5%

Vial breakage rate ≤0.1% (filling); ≤0.2% (crimping)

Servo motor driven filling pump; independent servo steering

Electromagnetic oscillating stopper feeder; pneumatic stoppering

Interchangeable capping heads (screw/crimp); adapts to plastic or aluminum caps

Adjustable cap head height for different bottle heights

Air speed, particle, viable/non-viable particle monitoring

Aseptic gloves and integrity testing system

Bottle-tip rejection function; aluminum chip collection/capture device

Fiber-optic crimp counter for automated yield tracking

High-quality AISI 304/AISI 316 stainless steel and FDA-approved contact materials

Purpose-built for small-batch R&D and pilot production; flexibly meets lab and trial manufacturing needs

Three major modules (filling/stoppering, capping/sealing, crimping) operable independently

Complies with GMP Grade A environment requirements

PU synchronous belt + large-modulus gear drive for safe, long-life transmission

Equal-velocity curved cam tracking; filling needle never contacts inner vial wall

Laminar flow frame circular design eliminates sanitary dead angles

Applications

Aseptic filling of 2–5 ml vials

Aseptic filling of 20 ml vials

Biologics filling

Liquid pharmaceutical filling

Pre-lyophilization filling and stoppering

Secteurs

Pharmaceutique

Biopharmaceutical

Vaccine

Injectable drugs

Marques des composants

PLC

Delta

Touchscreen

Delta

Inverter

Delta

Intermediate relay

Omron

Solid-state relay

Omron

Inductive proximity switch

Autonics

Main power switch

Meanwell

Frame

Baosteel

Guard panels

Foshan

Bearings

Igus/NSK/Harbin Bearing

Mesh belt motor

Shanghai

Crimping machine PLC

Siemens

Crimping machine touchscreen

Siemens

Crimping machine inverter

ABB

Crimping machine main switch

Schneider

SED

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