Accueil / Équipements / Série principale RG standard (scellage à air chaud, ~30-100/min) / Automatic Unit-Dose Tube Filling and Heat-Melt Sealing Machine

SED-50RG-A

Sur devis

SED-50RG-A

SED · SED-50RG-A · En vedette

SED-50RG-A — Automatic Unit-Dose Tube Filling and Heat-Melt Sealing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-50RG-A is a fully automatic heat-seal-style filling and sealing machine for unit-dose tubes ('once-discard' / mono-dose / BFS-look tubes), specifically 5-tube strips. A Taiwan-tech cam-divider drives an 8-station

Délai de livraison

Sur devis

Cadence

30–60 tubes/min (10 strips/min x 5 tubes/strip)

Fonctionnement

Empty 5-tube strips are loaded onto clamps mounted around an 8-station rotary turret driven by a Taiwan-made cam divider (DF80-10R-120). The turret indexes each strip through stations: 1) load/orient, 2) tube positioning, 3) fill (ceramic or peristaltic pump, drip-free / no-stringing nozzle, vacuum-assisted from integrated 1.5 kW vacuum pump), 4) tube-end heating (electric heat block; integrated chiller cools sealing area), 5) heat-melt seal of the tube tail, 6) trim/clean cut, 7) ID/inspect, 8) discharge. Siemens S7-200 PLC + 7" HMI sequences all stations. Heat-melt sealing replicates the appearance of BFS unit-dose containers. Optional A-grade (ISO 5) laminar-flow hood (3500 m³/h, G4 + H14, DOP testable, ≤1 colony/plate/4h) protects the fill zone for sterile/aseptic-friendly filling.

Processus de fonctionnement

1Empty 5-tube strips are loaded onto clamps mounted around an 8-station rotary turret driven by a Taiwan-made cam divider (DF80-10R-120).

2The turret indexes each strip through stations: 1) load/orient, 2) tube positioning, 3) fill (ceramic or peristaltic pump, drip-free / no-stringing nozzle, vacuum-assisted from integrated 1.5 kW vacuum pump), 4) tube-end heating (electric heat block; integrated chiller cools sealing area), 5) heat-melt seal of the tube tail, 6) trim/clean cut, 7) ID/inspect, 8) discharge.

3Siemens S7-200 PLC + 7" HMI sequences all stations.

4Heat-melt sealing replicates the appearance of BFS unit-dose containers.

5Optional A-grade (ISO 5) laminar-flow hood (3500 m³/h, G4 + H14, DOP testable, ≤1 colony/plate/4h) protects the fill zone for sterile/aseptic-friendly filling.

Caractéristiques techniques

Caractéristiques de la variante : SED-50RG-A

Caractéristiques

Modèle

SED-50RG-A

Cadence

30–60 tubes/min (10 strips/min x 5 tubes/strip)

Tension

380V 3-phase 50/60Hz

Fluides et énergie

Power: 380V ±10% 50/60Hz, 6–7 kW; Compressed air: 0.8 MPa supply (0.6 MPa working)

Puissance

7 kW

Pression d’air

Working 0.6 MPa (0.8 MPa supply needed)

Dimensions

Longueur

1605 mm

Largeur

1950 mm

Hauteur

1900 mm

Poids

900 kg

Emprise au sol

Full-auto: 1605 × 1950 × 1900 mm (H 2400 mm with laminar-flow hood); Semi-auto: 1605 × 1105 × 1900 mm

Matériaux

Matériaux en contact

SUS316 stainless steel (filling pumps, hoppers, nozzles, tube clamps, all wetted parts); ceramic (ceramic-pump piston, cylinder); silicone (peristaltic-pump tubing); quick-release seals

Matériaux du bâti

SUS316 stainless steel (machine body, exposed surfaces near fill zone); SUS304 (frame, guarding); SUS316 platforms

Caractéristiques principales

Heat-melt tube tail sealing (replicates BFS unit-dose tube look)

8-station rotary turret driven by Taiwan-tech cam divider (DF80-10R-120)

Filling: ceramic pump 0.1–20 mL ±0.5% OR peristaltic pump 1–20 mL ±1%

Suitable feeds: liquid (peristaltic <5000 cP; ceramic <15,000 cP)

Production: 10 strips/min = 50 tubes/min (5-tube strip)

All wetted parts SUS316; quick-release for cleaning

Drip-free / no-stringing fill nozzle (vacuum-assisted)

Integrated 0.5HP chiller and 1.5 kW vacuum pump

Siemens PLC S7-200 + 7" HMI; INVT VFD; Schneider relays; Mean Well power supply

NSK bearings; AirTAC pneumatic cylinders

Optional Class A laminar-flow hood (custom size, 3500 m³/h, G4 + H14 filters, DOP testable)

Optional inkjet coder and tube labeller (20–120 pcs/min, ±1.0 mm precision)

Footprint full-auto 1605 × 1950 × 1900 mm (2400 mm with hood); 900 kg

BFS-quality cosmetic tube seal at a fraction of BFS capex

Single-source: filler + sealer + chiller + vacuum + (optional) laminar hood + coder + labeller

316 wetted parts and quick-clean changeover meet pharma and high-end cosmetic audits

Cam-divider indexing yields long-term mechanical reliability with no electronic-cam tuning

Pump options (ceramic vs peristaltic) cover wide viscosity range

Applications

Cosmetic mono-dose tube filling (eye serum, ampoule, mask essence)

Pharmaceutical and OTC unit-dose tube filling (artificial tears, eye drops, ointments)

Veterinary and chemical mono-dose unit-dose containers

Personal-care and skincare BFS-style packaging

Secteurs

Cosmetic / skincare

Pharmaceutical (OTC, ophthalmic)

Vétérinaire

Personal care

Marques des composants

PLC + HMI (7") + CPU + extension modules

Siemens S7-200 / S200 / ST30 / DT08 / AM03

VFD (0.75 kW)

INVT (Shenzhen)

Main motor (GFWZR-30A-01-017)

Shih Yuan

Chiller (0.5HP)

Hongsen Jingke (Shenzhen)

Cam divider (DF80-10R-120)

Senzheng (Shandong)

Switching power supply (NDR-120-24V)

Mean Well

Bearings (6002-2RZ / 6000-2RZ / CF-m8)

NSK

Pneumatic cylinders (SDA40*40B / SDA40*30B)

AirTAC

Solid-state relay (NJG2-SDA032), thermal relay (NR2-25/Z 7-10A)

Schneider

Vacuum pump (1.5 kW)

Hongyi (Zhejiang)

SED

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