Accueil / Équipements / Broyeur à jet d’air / Pharmaceutical Jet Mill — Flat (Pancake) Ceramic Jet Mill
SED-50QLF-X
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SED-50QLF-X
SED · SED-50QLF-X · En vedette
SED-50QLF-X — Flat Ceramic Jet Mill
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
The SED-50QLF-X is a flat / pancake-style jet mill with corundum (99% alumina ceramic) inner lining for ultra-fine grinding of hard, brittle, abrasive or heat-sensitive materials. Compressed air is dried, filtered, and a
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Délai de livraison
Sur devis
Cadence
10–50 kg/hr
Fonctionnement
A SUS304 vibration feeder meters material into the mill; compressed air (0.65–1.1 MPa) acts as the carrier and as grinding energy via supersonic nozzles around the flat (pancake) chamber lined with 99% alumina ceramic. Inside, the supersonic swirling flow drives particle-particle and particle-wall (ceramic) impact, shear and friction. Centrifugal classification retains coarse particles in the milling zone; fines pass with the centripetal exhaust through the central outlet to a cyclone, then to a bag-filter capture device for collection while clean air is exhausted.
Processus de fonctionnement
1A SUS304 vibration feeder meters material into the mill; compressed air (0.65–1.1 MPa) acts as the carrier and as grinding energy via supersonic nozzles around the flat (pancake) chamber lined with 99% alumina ceramic.
2Inside, the supersonic swirling flow drives particle-particle and particle-wall (ceramic) impact, shear and friction.
3Centrifugal classification retains coarse particles in the milling zone; fines pass with the centripetal exhaust through the central outlet to a cyclone, then to a bag-filter capture device for collection while clean air is exhausted.
Caractéristiques techniques
Caractéristiques de la variante : SED-30QLF-X 1.2 m³/min air
Caractéristiques
Modèle
SED-50QLF-X
Cadence
10–50 kg/hr
Tension
380V 3-phase
Puissance
22 kW
Pression d’air
0.65-1.1 MPa (design 0.65-0.7 MPa, working 0.65-1.1 MPa), 2.7 m3/min compressed air
Matériaux
Matériaux en contact
99% high-purity alumina ceramic / corundum (chamber inner lining, all flow elements — top, bottom, sides); SUS304 stainless steel (feeder, cyclone, bag filter, rotary valve, piping)
Matériaux du bâti
SUS304 stainless steel (mill outer shell, ducts, rotary valve, frame); carbon-steel control panel; carbon-steel high-pressure fan housing
Caractéristiques principales
Flat (pancake) jet mill with 99% alumina ceramic (corundum) lining throughout flow path
Average product fineness <10 µm from feed of 100–300 mesh
Throughput 10–50 kg/hr
Compressed-air consumption 2.7 m³/min at 0.65–1.1 MPa (design 0.65–0.7 MPa)
Drive-train power 22 kW; high-pressure exhaust fan 0.4 kW
SUS304 vibration feeder, cyclone, bag filter, rotary discharge valve, sanitary piping
Cold milling (sub-ambient) — suits low-melting-point and heat-sensitive materials
Capable of milling mixtures (2+ materials simultaneously)
Compact — low footprint and easy disassembly/maintenance
Ceramic-lined flow path = no metal contamination, long life on hard/abrasive feeds
<10 µm average size in single pass with no media
Cold-grinding suits heat-sensitive APIs and low-melt-point chemicals
Family of sizes (30/50/100/200/350/550/800/1200) for capacity scaling without redesign
Applications
Hard / brittle / abrasive ceramic powders: zircon sand, alumina, silica, rutile TiO2, talc, barium sulfate, barium carbonate, kaolin
Carbon products: carbon black, white carbon black, graphite
Pharma / fine chemical: AC blowing agent, copy/printing toner, calcium hydrogen phosphate, fluorescent powder, bentonite
Coatings / pigments / paints fillers
Plastic and rubber fillers, agrochemicals, pearl powder, pollen
Secteurs
Pigment / dye / coatings
Pharmaceutical / agrochemical
Battery / electronic material
Plastic and rubber compound
Cosmetic and personal care
Marques des composants
Vibration feeder
in-house (SUS304)
Mill main body, cyclone, bag filter, rotary valve, piping
in-house
High-pressure exhaust fan (0.4 kW)
OEM
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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