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Accueil / Équipements / Machine d’enduction de patchs antipyrétiques / Antipyretic Patch Coating Machine (Adhesive Coating Laminator)
SED-500TBJ-A
Sur devis
SED-500TBJ-A
SED · SED-500TBJ-A · En vedette

SED-500TBJ-A — Antipyretic Patch Coating Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-500TBJ-A is an antipyretic-patch (cooling-gel) coating laminator designed to apply slurry uniformly onto a roll-fed substrate using a metering doctor blade, coating roller and rubber back-up roller. Effective coating

Délai de livraison
Sur devis
Cadence
0.5–5 m/min (max coating speed)

Fonctionnement

Substrate (roll feed) is driven primarily by the rubber roller line speed; unwind/rewind tensions are servoed via tension-roller position. Coating layer thickness on the metering roller is controlled by the gap between the doctor roller and back roller; the coating roller transfers material to the substrate by reverse-rotation against the back roller, with the speed ratio between coating roller and back roller setting the wet-film thickness. Front/back movement of the rubber roller selects continuous vs intermittent coating. After single-side coating, the roll can be flipped and re-coated for double-sided coating. Cured by natural cooling, then optionally die-cut to 50×130 mm patches.

Processus de fonctionnement
1Substrate (roll feed) is driven primarily by the rubber roller line speed; unwind/rewind tensions are servoed via tension-roller position.
2Coating layer thickness on the metering roller is controlled by the gap between the doctor roller and back roller; the coating roller transfers material to the substrate by reverse-rotation against the back roller, with the speed ratio between coating roller and back roller setting the wet-film thickness.
3Front/back movement of the rubber roller selects continuous vs intermittent coating.
4After single-side coating, the roll can be flipped and re-coated for double-sided coating.
5Cured by natural cooling, then optionally die-cut to 50×130 mm patches.

Caractéristiques techniques

Caractéristiques de la variante : SED-500TBJ-A

Caractéristiques

Modèle
SED-500TBJ-A
Cadence
0.5–5 m/min (max coating speed)
Tension
1-phase AC 220V ±10% / 3-phase AC 380V ±10%, 50 Hz; customizable 1-phase AC 110V ±10%, 60 Hz
Fluides et énergie
Power: 1-phase AC 220V±10% or 3-phase AC 380V±10%, 50 Hz (customizable to 1-phase AC 110V±10%, 60 Hz); 4 kW (excluding corona and heating). Compressed air: 0.5–0.8 MPa.
Détails de conformité
Customer-supplied utilities: 1-phase 220V or 3-phase 380V, 50 Hz (or 110V 60Hz custom); ground resistance < 4 Ω; 0.5–0.8 MPa compressed air; ambient 25±3 °C, 30–90% RH; cleanroom 1,000,000-class; no significant vibration sources; no explosion sources; positive NMP-solvent exhaust; 1T+ load freight elevator/forklift/crane; pre-supplied trial slurry (~1 kg).
Puissance
4 kW
Pression d’air
0.5-0.8 MPa compressed air

Dimensions

Longueur
3650 mm
Largeur
1100 mm
Hauteur
1900 mm
Poids
380 kg
Emprise au sol
L3650 × W1100 × H1900 mm; weight approximately 380 kg. Cleanroom class 1,000,000 or better. No significant vibration or explosion risk. 1T+ freight elevator/forklift/crane access required.

Caractéristiques principales

Effective coating width 500 mm (adjustable via baffle, customizable)
Continuous-mode single-side coating thickness 0–20 μm (adjustable)
Adjustable thickness 10–50 μm
Mechanical speed 60–36 m/min; coating speed 0.5–5 m/min (typically 65–75% of mechanical speed)
Coating-mass uniformity ≤±1.5% (including substrate, excluding edge anomalies)
Material box volume approximately 20 L (customizable)
Manual doctor-blade adjustment
Continuous and intermittent coating capability
Low-tension web handling for stable transport
PLC + HMI control
Natural-cooling cure
Conveyor belt L1500 × W600 mm
Overall size L3650 × W1100 × H1900 mm; weight approximately 380 kg
Power 4 kW (excluding corona and heating)
Supply voltage: 1-phase AC 220V±10% or 3-phase AC 380V±10%, 50 Hz; customizable 1-phase AC 110V±10%, 60 Hz
Compressed air: 0.5–0.8 MPa
Wide coating window suitable for early R&D and small-batch production
High coating precision with both continuous and intermittent modes
Compact, lab-friendly with simple PLC/HMI operation
Customizable for different roller geometries, voltages and frequencies
Bundled with die-cutting machine (500 mm) and conveyor (1500 mm) for an end-to-end patch line

Applications

Antipyretic (cooling-gel) patch coating
Other slurry / coating processes on roll substrates
R&D and pilot-scale coating
Small-batch production

Secteurs

Pharmaceutical (cooling/medicated patches)
Medical patches and adhesives
Coating R&D laboratories
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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