Accueil / Équipements / Émulsificateur / Emulsifier - Vacuum Homogenizing Emulsifier 500 L (Three-Tank, PLC, Hydraulic Lift)
SED-500RZ2-N
Sur devis
SED-500RZ2-N
SED · SED-500RZ2-N · En vedette
SED-500RZ2-N — Emulsifier - Vacuum Homogenizing Emulsifier 500 L
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-500RZ2-N 500 L vacuum homogenizer / emulsifier with hydraulic lid lift, PLC control, frame-type wall-scraping low-speed agitator and bottom homogenizer. Three-tank system: 500 L main pot (600 L design) + 400 L water-
Délai de livraison
Sur devis
Cadence
500 L
Fonctionnement
Materials are placed under vacuum. The high-speed homogenizer head (stator/rotor) delivers hundreds of thousands of shear, centrifugal, compression, impact and tearing actions per minute, instantly and uniformly dispersing and emulsifying the phases. Simultaneously, the frame-type wall-scraping agitator slowly mixes and scrapes the wall to prevent sticking. Steam jacket heating and jacket cooling circulation provide precise temperature control.
Processus de fonctionnement
1Materials are placed under vacuum.
2The high-speed homogenizer head (stator/rotor) delivers hundreds of thousands of shear, centrifugal, compression, impact and tearing actions per minute, instantly and uniformly dispersing and emulsifying the phases.
3Simultaneously, the frame-type wall-scraping agitator slowly mixes and scrapes the wall to prevent sticking.
4Steam jacket heating and jacket cooling circulation provide precise temperature control.
Caractéristiques techniques
Caractéristiques de la variante : SED-500RZ2-N
Caractéristiques
Modèle
SED-500RZ2-N
Cadence
500 L
Tension
380V/50Hz
Détails de conformité
Payment: 40% deposit on contract signing, 60% balance before shipment; VAT invoice included. Delivery: 30 working days from confirmed prepayment. After-sales: 1-year free warranty; lifetime maintenance (travel and parts at cost after warranty).
Dimensions
Emprise au sol
Three-tank system on a common frame requires adequate floor area and ceiling height for hydraulic lid lift. Budget for steam supply, vacuum exhaust, CIP water and compressed air connections. GMP piping routed per on-site layout; billed separately.
Matériaux
Matériaux en contact
SUS316L (main pot inner wall, agitator, homogenizer, CIP ball); PTFE (scraper blades); German Burgmann alloy mechanical seals
Matériaux du bâti
Main pot inner SUS316L 6 mm; jacket SUS304 5 mm; insulation shell SUS304 3 mm. Water and oil pots SUS304/SUS316 multi-layer. Outer cladding SUS304 1.5 mm.
Caractéristiques principales
Main pot 600 L design / 500 L working; three-shell SUS316L 6 mm inner, SUS304 5 mm jacket, SUS304 3 mm insulation, mirror polish
Water-phase pot 480 L design / 400 L working, three-shell SUS304 (5/4/3 mm)
Oil-phase pot 300 L design / 250 L working, three-shell SUS316/SUS304 (5/4/2.5 mm)
Wall-scraping agitator: SUS316L Ø63 mm, 8 mm blade, 5.5 kW motor, 0-63 rpm via VFD, 1:23 reducer, PTFE scrapers
Bottom homogenizer: SUS316L Ø140 mm, 11 kW 2-pole motor, 0-3000 rpm via VFD, German Burgmann double-mechanical seal, shear fineness 2 µm
Hydraulic lid lift and tilt-discharge, 2.2 kW
Vacuum: water-ring pump 3 kW; vacuum to -0.095 MPa
Sterile breathing port, vacuum suction, fragrance/feeding ports, sight glass with 3 W LED
CIP cleaning ball SUS316
Bottom sanitary discharge with pneumatic ball valve
Pressurized discharge via compressed air; manual tilt discharge
Steam jacket heating, jacket cooling
PLC control with touch-screen HMI; 11 interlocks (vacuum-lift block, agitator-running lift block, tilt-not-reset block, overload trip, jacket pressure auto-drain, etc.)
Bilingual safety markings (Chinese/English)
380V/50Hz
Three-pot integrated system (main + water + oil phase) for parallel pre-dissolution of phases
German Burgmann mechanical seals on both agitator and homogenizer for long service life
Siemens PLC + Schneider electricals + Omron temperature controller
GMP-compliant mirror polish on all product-contact surfaces
Applications
Cosmetics creams, lotions and emulsions
Pharmaceutical ointments, creams and emulsions
Food and chemical emulsions
Secteurs
Pharmaceutical (creams/ointments)
Cosmétiques
Food
Chemicals
Marques des composants
Mechanical seals
Burgmann
PLC and HMI
Siemens
Low-voltage electricals (breakers, DC supply, relays)
Schneider
Temperature controller
Omron
Vacuum pump
Shandong Zibo
SED
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Conformité
GMP-compliant design
3C certification (electrical control)
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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