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Accueil / Équipements / Ligne d’extraction de gélatine / Pigskin Gelatin Extraction Production Line
SED-500MJX-A
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SED-500MJX-A
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SED-500MJX-A — Pigskin Gelatin Extraction Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-500MJX-A complete pigskin gelatin extraction production line, rated for 500 kg/h pigskin throughput. The line comprises 18 key process units: 1) Skin cutter (carbon steel, 2.6×1.3×1.5 m, 22 kW motor, 30 RPM, 5.5 kW,

Délai de livraison
Sur devis
Cadence
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Fonctionnement

Pigskin is sized by the cutter, washed in the washer with treatment pool, then loaded into SUS304 extraction kettles fitted with perforated plates and heating coils where gelatin is extracted from collagen-rich skin under controlled hot-water conditions. Crude gelatin solution flows to the gelatin storage tank, is clarified through polypropylene pressure filters with hydraulic-aided press cycles, and refined further by cellulose washing/filtration. The fluid gelatin mixer homogenizes the solution before a US 8040 first- and second-stage membrane concentrator removes water; further concentration is achieved in a double-effect evaporator. Concentrated gelatin is held in thick-gelatin mixers, extruded/votated into thin layers, and dried in a 33-meter continuous band dryer (with imported-rotor wheel dehumidifier providing controlled-humidity drying air). Dried gelatin is ground and finally blended in the mixer to produce the final product.

Processus de fonctionnement
1Pigskin is sized by the cutter, washed in the washer with treatment pool, then loaded into SUS304 extraction kettles fitted with perforated plates and heating coils where gelatin is extracted from collagen-rich skin under controlled hot-water conditions.
2Crude gelatin solution flows to the gelatin storage tank, is clarified through polypropylene pressure filters with hydraulic-aided press cycles, and refined further by cellulose washing/filtration.
3The fluid gelatin mixer homogenizes the solution before a US 8040 first- and second-stage membrane concentrator removes water; further concentration is achieved in a double-effect evaporator.
4Concentrated gelatin is held in thick-gelatin mixers, extruded/votated into thin layers, and dried in a 33-meter continuous band dryer (with imported-rotor wheel dehumidifier providing controlled-humidity drying air).
5Dried gelatin is ground and finally blended in the mixer to produce the final product.

Caractéristiques techniques

Caractéristiques de la variante : SED-500MJX-A

Caractéristiques

Modèle
SED-500MJX-A

Matériaux

Matériaux en contact
SUS304
Matériaux du bâti
SUS304; carbon steel (skin cutter, skin washer, cellulose hydraulic filter, wheel dehumidifier frame)

Caractéristiques principales

Complete 500 kg/h pigskin gelatin production line (18 process units)
SUS304 contact surfaces throughout extraction and concentration
US-imported 8040 first- and second-stage membrane filtration/concentration
Double-effect evaporator for energy-efficient concentration
33-meter continuous band dryer (150 kW)
Wheel dehumidifier with imported rotor for controlled drying air
Hydraulic-station-assisted polypropylene filtration (30 m³/h)
Integrated cellulose wash, fluid mixing, thick gelatin mixing, extrusion, grinding, and blending
Turnkey gelatin extraction line with all 18 process units
Premium US-imported membrane elements and imported dehumidifier rotor
Integrated extraction-concentration-drying-grinding-mixing process

Applications

Pigskin gelatin extraction
Pharmaceutical-grade gelatin production
Food/nutraceutical-grade gelatin

Secteurs

Pharmaceutical (capsule shell gelatin)
Food / nutraceutical
Photographic gelatin

Marques des composants

Membrane filter elements (8040 first/second stage)
USA-imported
Dehumidifier rotor
Imported
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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