SED-500DMX-D
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SED-500DMX-D
SED · SED-500DMX-D · En vedette
SED-500DMX-D — Nutritional Rice Production Line
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-500DMX-D Nutritional Rice Production Line. Complete extruded reconstituted/nutritional rice line with 300–500 kg/h capacity. Sequence: Flour Mixer → Screw Feeder → Twin-Screw Extruder/Puffer → Air-Vibration Screen →
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Délai de livraison
Sur devis
Cadence
300–500 kg/h
Fonctionnement
Powder ingredients are batched and blended in a vertical high-speed mixer (50–80 kg/batch, 1–2 min, 240 rpm), conveyed by a 304 SS screw to the twin-screw extruder/puffer (75 kW main + 1.5 kW feeder + 1.5 kW rotary cutter + 20 kW electric heating, 38CrMoAl screws Φ85×2220 mm, three-zone independent temperature control). Extruded rice is air-screened, lifted by high-pressure air conveyor to a hot-air rotary drum (15 kW heat / 0.75 kW fan / Φ2600 mm 304 SS drum, L=2600 mm) for surface drying to prevent sticking, then air-conveyed to a 7-layer hot-air circulation dryer (120 kW heat, 7 belts × 10 m × 1 m wide, 0–6 m/min variable). After drying the rice is cooled on a 5 m belt with five 0.18 kW fans, and a back-end pulverizer (300–500 kg/h, 11 kW, 40–100 mesh adjustable) is included for raw-material pre-grinding.
Processus de fonctionnement
1Powder ingredients are batched and blended in a vertical high-speed mixer (50–80 kg/batch, 1–2 min, 240 rpm), conveyed by a 304 SS screw to the twin-screw extruder/puffer (75 kW main + 1.5 kW feeder + 1.5 kW rotary cutter + 20 kW electric heating, 38CrMoAl screws Φ85×2220 mm, three-zone independent temperature control).
2Extruded rice is air-screened, lifted by high-pressure air conveyor to a hot-air rotary drum (15 kW heat / 0.75 kW fan / Φ2600 mm 304 SS drum, L=2600 mm) for surface drying to prevent sticking, then air-conveyed to a 7-layer hot-air circulation dryer (120 kW heat, 7 belts × 10 m × 1 m wide, 0–6 m/min variable).
3After drying the rice is cooled on a 5 m belt with five 0.18 kW fans, and a back-end pulverizer (300–500 kg/h, 11 kW, 40–100 mesh adjustable) is included for raw-material pre-grinding.
Caractéristiques techniques
Caractéristiques de la variante : Mixer 1200×600×1200 mm
Caractéristiques
Modèle
SED-500DMX-D
Cadence
300–500 kg/h
Tension
380V 50Hz 3 phases
Fluides et énergie
380V 50Hz 3-phase electricity; cooling water (electromagnetic-valve-controlled feed to extruder barrel); compressed air for solenoids
Détails de conformité
1-year warranty; 35 working days delivery; in-country installation and commissioning support
Puissance
261 kW
Dimensions
Longueur
30000 mm
Largeur
2000 mm
Hauteur
3200 mm
Emprise au sol
30,000 × 2,000 × 3,200 mm (straight-line layout; corner layout possible)
Matériaux
Matériaux en contact
304 stainless steel (mixer barrel + stirring teeth, screw feeder pipe & spiral & hopper, twin-screw extruder feeder, hot-air roller drum, dryer 304 SS woven mesh belts + 30-mesh screen, cooling-conveyor belt, pulverizer body, pneumatic conveyor hoppers/pipes/air-unloaders); twin-screw screws in 38CrMoAl, barrel in 45# steel
Matériaux du bâti
201 stainless steel for non-contact frames and outer guards; carbon steel (painted/anti-corrosion) for extruder frame and dryer frame; aluminum-silicate insulation 45 mm in dryer
Caractéristiques principales
Throughput 300–500 kg/h nutritional/extruded rice
10-machine integrated line: mixer + screw feeder + twin-screw extruder + air vibrating screen + 2× pneumatic conveyor + hot-air roller + 7-layer dryer + cooling conveyor + pulverizer
Twin-screw extruder: 75 kW main + 20 kW heat, 3-zone independent temperature control, 38CrMoAl ripening screws Φ85×2220 mm in 45# steel barrel
7-layer hot-air cycle dryer: 120 kW heat, 6×1.1 kW circulation fans, 2×0.75 kW dehumidifying fans, 0.37 kW left-right reciprocating spreader, 0–6 m/min belt VFD
Total dryer belt run 70 m (7 layers × 10 m, 1 m wide), 304 SS woven mesh, 30-mesh stainless screen, 45 mm aluminum-silicate insulation
All product-contact surfaces 304 stainless steel
Independent push-button control cabinets per major machine
Twin-screw extruder VFD: Zhongchuang; Dryer VFD: Painier; motors: Likyu; LV components: Chint / Delixi / Yijia
End-of-line pulverizer model 45B: 11 kW, 300–500 kg/h, 40–100 mesh adjustable
Total installed power approximately 261 kW; effective draw on dryer ~90 kW
Hot-air roller preliminary dryer Φ2600 mm (drum length 2600 mm) prevents grain sticking before main drying
Turnkey reconstituted/nutritional rice line — pre-engineered 10-machine flow
Three-zone temperature control on the twin-screw for fine ripening control
Two pneumatic transfers reduce broken-grain handling
Hot-air rotary roller pre-dryer prevents grain sticking before main drying
1-year warranty; in-country installation and commissioning support; 35 working days delivery
Applications
Production of extruded reconstituted / fortified / nutritional rice
Production of similar twin-screw extruded grain products
Secteurs
Food / staple grains
Nutrition / fortified-food production
Marques des composants
Motors
Likyu
Twin-screw extruder VFD
Zhongchuang
Dryer VFD
Painier
LV electrical components
Chint/Delixi/Yijia
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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