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Accueil / Équipements / Seringues préremplies / Custom Desktop Dual-Chamber Cartridge (Powder + Liquid) Pre-Filling Machine
SED-4BYGF-S
Sur devis
SED-4BYGF-S
SED · SED-4BYGF-S · En vedette

SED-4BYGF-S — Custom Desktop Dual-Chamber Cartridge Pre-Filling Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-4BYGF-S Custom Desktop Dual-Chamber Cartridge (Powder + Liquid) Pre-Filling Machine. Designed for pre-capped, pre-sterilized 5 mL dual-chamber cartridges. Operator manually loads/unloads one cartridge per cycle; mach

Délai de livraison
Sur devis
Cadence
4–8 flacons/min

Fonctionnement

Operator manually places a pre-capped 5 mL dual-chamber cartridge upside-down (cap end down) into a POM fixture. Servo-driven indexing carries the fixture through 4 stations: (1) powder filling — a dosing screw driven by servo dispenses 1–2 g of powder into the head chamber via a 316L stainless 1–2 L powder head; (2) vacuum stoppering — rubber stoppers fed by a vibration bowl are placed onto the sealing body and pressed in under vacuum (vacuum level adjustable per position) using a PEEK + silicone-pad sealing body; (3) liquid filling — a 316L stainless filling needle inserts into the tail chamber; a Baoding peristaltic pump (servo-driven) dispenses 1–2 mL aqueous liquid; (4) return to stoppering station for vacuum tail-stoppering with a final tail stopper. Operator removes the finished cartridge.

Processus de fonctionnement
1Operator manually places a pre-capped 5 mL dual-chamber cartridge upside-down (cap end down) into a POM fixture.
2Servo-driven indexing carries the fixture through 4 stations: (1) powder filling — a dosing screw driven by servo dispenses 1–2 g of powder into the head chamber via a 316L stainless 1–2 L powder head; (2) vacuum stoppering — rubber stoppers fed by a vibration bowl are placed onto the sealing body and pressed in under vacuum (vacuum level adjustable per position) using a PEEK + silicone-pad sealing body; (3) liquid filling — a 316L stainless filling needle inserts into the tail chamber; a Baoding peristaltic pump (servo-driven) dispenses 1–2 mL aqueous liquid; (4) return to stoppering station for vacuum tail-stoppering with a final tail stopper.
3Operator removes the finished cartridge.

Caractéristiques techniques

Caractéristiques de la variante : SED-4BYGF-S

Caractéristiques

Modèle
SED-4BYGF-S
Cadence
4–8 flacons/min
Tension
380V 50Hz
Fluides et énergie
5 kW total at 380V/50Hz; oil-free vacuum pump (included); compressed air for pneumatics; user-supplied filling buffer tank; 304 stainless vacuum buffer tank included
Puissance
5 kW

Dimensions

Longueur
960 mm
Largeur
550 mm
Hauteur
900 mm
Poids
110 kg

Matériaux

Matériaux en contact
316L stainless steel (powder head, dosing screw, filling needle, stopper feed); silicone tubing (filling line); PEEK + silicone seal pad (vacuum sealing body); POM (cartridge fixture)
Matériaux du bâti
304 stainless steel (brushed surface)

Caractéristiques principales

All-servo drive — fixture motion, head/needle travel, stopper rod, vacuum sealing body all HMI-adjustable
Powder fill via servo-driven dosing screw with HMI-adjustable dose
Liquid fill via high-precision peristaltic pump (Baoding) with HMI-adjustable dose
Independent vacuum levels at different stoppering positions
Vibration bowl auto-feeds rubber stoppers
316L stainless contact parts; PEEK+silicone vacuum sealing body
POM cartridge fixture
304 stainless steel brushed-finish surfaces
Powder dosing accuracy ±2–5% (depends on flowability and particle size)
Liquid dosing accuracy ~±1%
4–8 cartridges/minute throughput
Includes oil-free vacuum pump, vacuum line, stopper vibration bowl, one set of cartridge change parts

Applications

5 mL dual-chamber cartridge pre-filling (powder + aqueous liquid)

Secteurs

Pharmaceuticals (injectables)
Biologics

Marques des composants

PLC (bus, with remote)
XINJE
Touchscreen
XINJE
Servo motors and drivers (built-in homing)
XINJE
Low-voltage electrics
Delixi
Small relay
DINKLE
Switching power supply
MEAN WELL
Pneumatic components
Shenchi
High-precision ball screws
Taiwan
Powder head (1–2 L, 316L)
Custom
Dosing screw
316L stainless
Peristaltic pump head
Baoding
Vacuum pump (oil-free)
Fujiwara
High-speed vacuum solenoid valve
Imported
Speed-control motor
Jingyan
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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