Accueil / Équipements / Granulateur à sec grande capacité / ligne de production (série GZ, 250 kg/h+) / Dry Granulator (Dry Granulation Machine)
SED-400GZ-A
Sur devis
SED-400GZ-A
SED · SED-400GZ-A · En vedette
SED-400GZ-A — Granulateur à sec
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-400GZ-A Dry Granulator. Horizontal-feed dry granulation machine integrating raw-material powder pre-pressing transportation, roll forming and extrusion. Especially suitable for granulation of materials prone to decom
Délai de livraison
Sur devis
Cadence
200–400 kg/h
Fonctionnement
Horizontal equidistant forced screw feeds and pre-presses powder. Vertically arranged compression rollers (specially treated surface, Φ300×100 mm, HRC 60 hardened) compact powder into sheets via hydraulic-supported main drive maintaining stable pressure and uniform density. Adjusting the feed-screw to roller speed ratio yields sheets of different hardness/density. Sheets are then crushed and granulated through sieves to target particle size 0.2–2.0 mm.
Processus de fonctionnement
1Horizontal equidistant forced screw feeds and pre-presses powder.
2Vertically arranged compression rollers (specially treated surface, Φ300×100 mm, HRC 60 hardened) compact powder into sheets via hydraulic-supported main drive maintaining stable pressure and uniform density.
3Adjusting the feed-screw to roller speed ratio yields sheets of different hardness/density.
4Sheets are then crushed and granulated through sieves to target particle size 0.2–2.0 mm.
Caractéristiques techniques
Caractéristiques de la variante : SED-400GZ-A
Caractéristiques
Modèle
SED-400GZ-A
Cadence
200–400 kg/h
Fluides et énergie
Total power 25 kW; cooling water required for swivel joint; vacuum feeder option A requires compressed air 0.6–0.8 MPa @ 1440 L/min
Détails de conformité
All material-contact parts use stainless steel or polymer; design is fully closed and GMP-compliant. Raw material bin implementation standard: JB/T20086-2006 'Medicinal container hopper'. Inner surface roughness Ra ≤0.2 μm, outer Ra ≤0.8 μm.
Puissance
25 kW
Dimensions
Poids
4500 kg
Matériaux
Matériaux en contact
Spiral sleeve: 316L; crushing device: 316L; granulating device (knife type): 316L; sieve: 316L; roller: alloy 630 (HRC60 hardened); main shaft: 42CrMo; screw: 630 (hardened)
Matériaux du bâti
Main bearing seat: Q235; main bearing seat guide shaft: 45#; main driver gear: 20CrMnTi (accuracy class 6KM, GB10095-88); raw material bin (option): SUS316L; vacuum hopper (option): SS316L
Caractéristiques principales
GMP-compliant design
High-quality stainless steel construction
Fully closed operation process
Frequency conversion (inverter) control
Compact structure, easy to clean and maintain
Siemens PLC + color touchscreen with Chinese HMI
Horizontal equidistant forced screw feeding with continuously adjustable speed
Vertical-layout compression rollers with specially treated surface
Adjustable hydraulic main-drive support for stable pressing pressure and uniform density
Sealed working area with transparent plexiglass observation
Variable feed-screw to roller speed ratio for different sheet hardness
Color touchscreen with auto display and fault alarm function
Machine parameters, working mode, and password setting functions
Main drive and extrusion pressure overload protection
Compression roller Φ300×100 mm (HRC 60 hardenable quenching)
Granule size 0.2–2.0 mm
Feeding capacity 200–400 kg/h
Maximum forming pressure 250 bar
Screw feed speed 25–150 rpm; Roll speed 1–18 rpm; Milling speed 10–90 rpm
Total power 25 kW; Machine weight 4,500 kg
No heat, no moisture — preserves heat/moisture-sensitive APIs
Particles can go straight to tablet press or capsule filling
Closed-loop operation with hydraulic pressure control
Stable pressure and uniform density via hydraulic support
Simple process, large production batch, easy to clean and maintain
Applications
Dry granulation for tablet pressing
Dry granulation for capsule filling
Granulation of heat-sensitive APIs
Granulation of moisture-sensitive APIs
Secteurs
Pharmaceutique
Food
Chemical
Marques des composants
Feeding reducer (FAF37, 0.55 kW inverter)
Guangen
Screw feeding reducer (KASZ-77, 5.5 kW inverter)
Guangen
Roller reducer (KA107, 11 kW inverter)
Guangen
Crushing reducer (FAF37, 0.55 kW)
Guangen
Granulating reducer (FAF57, 4 kW inverter)
Guangen
Hydraulic oil pump (GHP1A-D-2-FG, 1.5 kW)
Mazuqi
Energy accumulator (NXQ1-L0.63-H, L270mm)
Fenghua
Pressure transmitter (0–40 MPa, 24V/20mA)
Tecsis
Swivel joint (water cooling)
China
Bearings — main shaft
NSK
Bearings — screw feeding
NSK
Sealing (butadiene rubber)
UKS
Rotary PTFE shaft seal
XRE
Touch screen + PLC
Siemens
Inverter
China (domestic)
Low voltage electrical parts
Schneider
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
GMP compliant
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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