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SED-4-4-4PGX-Y
Sur devis
SED-4-4-4PGX-Y
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SED-4-4-4PGX-Y — Fully Automatic 4-Station Detection-Fill-Press-Cap Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Fully automatic 4-station detection-fill-press-cap machine for 30–50 ml soft tubes (e.g. agrochemical / reagent / pharmaceutical tubes). Integrates centrifugal bottle organiser, photoelectric tube-presence detection, ser

JB/T 20098-2007 plastic-bottle liquid filling lineGB/T 5226.1-2002 mechanical/electrical safetyGB/T 4272-1992 pipe thermal insulation2010 Chinese Pharmacopoeia2020 GMP and appendixEU sterilisation standard reference
Délai de livraison
Sur devis
Cadence
100–105 tubes/h

Fonctionnement

Operators load tubes and caps into separate hopper elevators. The mechanical tube organiser aligns tubes onto a conveyor; pneumatic pushers transfer them onto synchronous-belt mould blocks. (1) Inlet station — flip mechanism seats the tube into the mould; (2) Photoelectric station detects tube presence (no-tube / no-fill); (3) Filling station — only when a tube is detected, the dive-style fill needle descends into the tube and the servo-driven ceramic pump dispenses 30–50 ml; (4) Cap-organise / cap-on station — caps from the electromagnetic vibratory bowl exit mouth-up, then auto-flip to mouth-down via a curved track and drop onto the tube as the synchronous belt advances. A high-precision cam divider provides indexing for sub-plate, position, cap-on, and cap-press operations; a cosine-acceleration cam drives the capping head lift for stable, precise motion.

Processus de fonctionnement
1Operators load tubes and caps into separate hopper elevators.
2The mechanical tube organiser aligns tubes onto a conveyor; pneumatic pushers transfer them onto synchronous-belt mould blocks.
3(1) Inlet station — flip mechanism seats the tube into the mould; (2) Photoelectric station detects tube presence (no-tube / no-fill); (3) Filling station — only when a tube is detected, the dive-style fill needle descends into the tube and the servo-driven ceramic pump dispenses 30–50 ml; (4) Cap-organise / cap-on station — caps from the electromagnetic vibratory bowl exit mouth-up, then auto-flip to mouth-down via a curved track and drop onto the tube as the synchronous belt advances.
4A high-precision cam divider provides indexing for sub-plate, position, cap-on, and cap-press operations; a cosine-acceleration cam drives the capping head lift for stable, precise motion.

Caractéristiques techniques

Caractéristiques de la variante : SED-4-4-4PGX-Y

Caractéristiques

Modèle
SED-4-4-4PGX-Y
Cadence
100–105 tubes/h
Tension
220V (stepless VFD)
Puissance
4.5 kW

Dimensions

Longueur
2600 mm
Largeur
1500 mm
Hauteur
1700 mm

Matériaux

Matériaux en contact
SUS316 stainless steel (all parts in contact with liquid); polypropylene (tube mould blocks); PU (conveyor belt); ceramic + PPS pump heads (rated to 200°C, acid/alkali/solvent resistant)
Matériaux du bâti
SUS304 stainless steel (table and exterior parts)

Caractéristiques principales

4-station integrated machine: detection + fill + press + cap-on
Centrifugal pan tube/bottle organiser
Photoelectric tube-presence detection (no-tube / no-fill)
Servo-driven ceramic pump filling (4–8 heads)
Dive-style fill needle (descends into tube)
Electromagnetic vibratory cap bowl with curved auto-flip track
Magnetic-torque cap pressing
High-precision cam divider for indexing
Cosine-acceleration cam drive for capping head lift
Stepless VFD speed control
GMP-compliant table with drainage trough
Cap-on success rate ≥99%
Filling accuracy ±2%
Compliant with 2010 Chinese Pharmacopoeia, 2020 GMP, JB/T 20098-2007, GB/T 5226.1-2002, USP, ISO, IEC, CE
Stable operation, fast speed, high yield, easy maintenance
Suitable for agrochemical / reagent / pharmaceutical soft-tube filling

Applications

30–50 ml soft-tube liquid filling (agrochemical, reagent, pharmaceutical)
Plastic-bottle liquid filling lines compliant with JB/T 20098-2007

Secteurs

Pharmaceutical reagents / diagnostics
Agrochemical packaging
Specialty chemical liquid packaging

Marques des composants

PLC (FX3U-48)
Delta
HMI (TPC7061Ti)
Delta
VFD (FR-D720SE-0.75K)
Delta
Servo motor (MR-JE40A)
Delta
Servo driver (HG-KN43J-S100)
Delta
Circuit breaker / contactor
Schneider
Solenoid valve / pneumatic elements (4V210-08)
AirTAC
Switching power supply (S-100-24)
Mean Well
Detection photoelectric (5TW-1116)
SICK
Fiber amplifier (V-153-1C25)
Keyence
Mid relay (MY4NJ) / temperature controller
Omron
Three-phase motor (YS7134)
DEDONG
Reducer (WPWK-70)
Lihai
Geared motor (RV063-30K, RV030-30K)
Ouhai
Ceramic pump (YS-03)
Custom
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

JB/T 20098-2007 plastic-bottle liquid filling line
GB/T 5226.1-2002 mechanical/electrical safety
GB/T 4272-1992 pipe thermal insulation
2010 Chinese Pharmacopoeia
2020 GMP and appendix
EU sterilisation standard reference
WHO guidance reference
USP environmental
ISO / IEC compliance
CE compliance

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial
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