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SED-4-2YTGX-M

Sur devis

SED-4-2YTGX-M

SED · SED-4-2YTGX-M · En vedette

SED-4-2YTGX-M — Vial Filling, Stoppering, and Capping Line

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SED-4-2YTGX-M vial filling, stoppering, and capping machine (including gel filling system). Developed in-house using imported German technology, designed for 2–10 ml vials. 4-head peristaltic-pump liquid filling at 60–80

GMP compliance

Délai de livraison

Sur devis

Cadence

60–80 flacons/min

Fonctionnement

Vials enter on a synchronous conveyor and arrive at the filling station where 4 peristaltic pumps (liquid) — and optionally 2 gel-filling pumps — dose precise volumes into vials with the needle rising with the liquid level. A 2-head stoppering manipulator picks rubber stoppers from a self-built vibratory bowl and inserts them. Imported German oilless bearings on outer transmission, leak-proof bushings on lift shafts, and metal-sheathed optical switches ensure clean operation. The integrated dust/noise enclosure keeps the filling area clean and reduces noise by 30%. Siemens PLC + HMI and Delta auxiliary PLC, Invt VFD speed control. No-bottle auto-stop interlock.

Processus de fonctionnement

1Vials enter on a synchronous conveyor and arrive at the filling station where 4 peristaltic pumps (liquid) — and optionally 2 gel-filling pumps — dose precise volumes into vials with the needle rising with the liquid level.

2A 2-head stoppering manipulator picks rubber stoppers from a self-built vibratory bowl and inserts them.

3Imported German oilless bearings on outer transmission, leak-proof bushings on lift shafts, and metal-sheathed optical switches ensure clean operation.

4The integrated dust/noise enclosure keeps the filling area clean and reduces noise by 30%.

5Siemens PLC + HMI and Delta auxiliary PLC, Invt VFD speed control.

6No-bottle auto-stop interlock.

Caractéristiques techniques

Caractéristiques de la variante : SED-4-2YTGX-M

Caractéristiques

Modèle

SED-4-2YTGX-M

Cadence

60–80 flacons/min

Tension

220V 50Hz

Puissance

2.2 kW

Dimensions

Longueur

4700 mm

Largeur

2400 mm

Hauteur

2200 mm

Poids

750 kg

Matériaux

Matériaux en contact

SUS316L (filling head / needle); silicone (gripper fingers — wear part); fluoroelastomer (FKM/Viton) O-rings — wear part

Matériaux du bâti

SUS304 exterior sheet metal, exposed screws, edge wraps; SUS304 1.2mm table top and side door brushed plate; SUS304 2mm conveyor side panel; 5# channel steel frame; Q235 sprayed 12mm table base; POM turntable molds and dial wheels

Caractéristiques principales

4-head peristaltic-pump liquid filling, 60–80 bpm, accuracy ≤±2%

Optional 2-head gel filling system, 50–60 bpm, accuracy ≤±3%

2-head stoppering manipulator with self-built vibratory bowl

Waterproof cable conduit prevents water entry

Metal-sheathed optical switch — no exposed wires, easier to clean, longer life

Hand-screw self-positioning fixtures for fast format change

Main motor overload auto-stop with alarm

Leak-proof bushings on filling lift shafts (no liquid into machine interior)

Integrated dust/sound enclosure — clean filling area + 30% noise reduction

Imported German oilless bearings (3–4× more wear-resistant than bronze)

Stepless VFD speed control

SUS304 exterior, SUS316L filling head

Liquid filling accuracy ≤±2%

Gel filling accuracy ≤±3%

Capping/stoppering rate ≥99%

Designed and built per GMP requirements

60-day delivery from contract + deposit + samples

Available companion line: bottle unscrambler, 8-head ultrasonic washer, hot-air sterilization tunnel, capper, labeler

Applications

2–10 ml vial liquid filling and stoppering

Vial gel filling (optional)

Pharmaceutical aseptic / GMP fill-finish for small-volume vials

Secteurs

Pharmaceutical injectables

Pharmaceutical / health products with gel forms

Marques des composants

PLC

Siemens

HMI

Siemens

Auxiliary PLC (anti-interference)

Delta

VFD / inverter

Invt

Relay

Omron

Main motor / reducer

Shanghai Guangxu

Cam indexer

Shandong Dongyang

Fiber optic amplifier

Autonics

Solenoid valve

AirTAC

Capping motor

Songgang

Switching power supply

Mean Well

Oilless bearing (transmission)

Igus (German imported)

SED

Échangez avec SED Sales Team

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+86 139 5885 3738

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Conformité

GMP compliance