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SED-4-2-2YTGX-C1
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SED-4-2-2YTGX-C1
SED · SED-4-2-2YTGX-C1 · En vedette

SED-4-2-2YTGX-C1 — Eye-Drop Bottle Filling, Stopper Insertion and Dual-Head Servo Screw-Cap Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-4-2-2YTGX-C1 (also referred to as SED-4-2-2YTG-C1) eye-drop bottle filling, inner-stopper insertion and dual-head servo screw-cap machine. Rotary 4-head peristaltic-pump filler with 316L mechanical-hand stoppering an

CGMPEU GMP
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Délai de livraison
Sur devis
Cadence
80–120 flacons/min

Fonctionnement

Bottles are unscrambled by SED-120LP-C1 turntable (80–120 bpm) which rights mouth-down bottles via mechanical lifter, with dedicated jam-clear and curved buffer rails to prevent topple. The SED-8QX-C1 ionizing air washer flips bottles 180° via a clamp; an internal needle blows ionized air while the surrounding hollow zone simultaneously vacuums — bottles return upright dust-free. Bottles enter the rotary turret of the YTGX-C1 filler, where 4 servo-driven peristaltic pumps fire in fractional sub-fills (split-fill) to avoid overflow at higher rates. Filled bottles index to inner-stopper station: vibration bowl orients stoppers, mechanical hand picks via vacuum and presses home with bottle-clamp for accuracy. Outer-cap station uses second mechanical hand to place caps, then dual servo-rotary capping heads with auto-slip and a bottle-clamp under the cap head tighten without spinning the bottle. Photo-electrics at every station (with sensor protection sleeves) enforce no-bottle = no fill / no stopper = no cap.

Processus de fonctionnement
1Bottles are unscrambled by SED-120LP-C1 turntable (80–120 bpm) which rights mouth-down bottles via mechanical lifter, with dedicated jam-clear and curved buffer rails to prevent topple.
2The SED-8QX-C1 ionizing air washer flips bottles 180° via a clamp; an internal needle blows ionized air while the surrounding hollow zone simultaneously vacuums — bottles return upright dust-free.
3Bottles enter the rotary turret of the YTGX-C1 filler, where 4 servo-driven peristaltic pumps fire in fractional sub-fills (split-fill) to avoid overflow at higher rates.
4Filled bottles index to inner-stopper station: vibration bowl orients stoppers, mechanical hand picks via vacuum and presses home with bottle-clamp for accuracy.
5Outer-cap station uses second mechanical hand to place caps, then dual servo-rotary capping heads with auto-slip and a bottle-clamp under the cap head tighten without spinning the bottle.
6Photo-electrics at every station (with sensor protection sleeves) enforce no-bottle = no fill / no stopper = no cap.

Caractéristiques techniques

Caractéristiques de la variante : SED-120LP-C1 auto unscrambler (80–120 bpm

Caractéristiques

Modèle
SED-4-2-2YTGX-C1
Cadence
80–120 flacons/min
Tension
380V 50Hz
Puissance
4 kW

Dimensions

Longueur
2300 mm
Largeur
1500 mm
Hauteur
1700 mm

Matériaux

Matériaux en contact
316L stainless steel (filling needles, stopper/cap track, positioning blocks, all wetted piping); silicone-rubber flexible hose (movable sections); peristaltic-pump tubing (Pury / Renwei)
Matériaux du bâti
Carbon-steel base plate clad in 1.2 mm SUS304; 1.5 mm SUS304 matte tabletop; SUS304 stainless steel posts; SUS304 brushed plates; argon TIG-welded piping with mechanical or electro-polish

Caractéristiques principales

4-head servo-driven peristaltic pump filling, ±1–1.5% accuracy, split-fill (multi-shot) anti-overflow
316L stainless filling needles + 316L stainless stopper/cap track + positioning blocks
Tool-less changeover: pumps, needles, mechanical hands, photo-eyes, stopper/cap rails all release without tools
Mechanical-hand inner-stopper insertion with bottle clamping
Mechanical-hand outer-cap placement, dual-head servo screw-cap with auto-slip and bottle-clamp (no bottle spin)
No-bottle = no fill / no stopper = no cap interlocks
Photo-eye sensor protection sleeves at each station
Throughput 80–100 bpm (design 120), fill range 5–30 ml
Integral steel frame (laser-cut, bolted, baked anti-rust paint) — no weld distortion
POM infeed rails and tippy-bottle reject (bottles are light)
All wetted piping 316L, automatic argon TIG welded with mechanical or electro-polish
Mitsubishi PLC + Siemens HMI + Mitsubishi VFD + Leadshine/Delta servo + Panasonic fiber sensor
Schneider electrical spine, Mean Well power supply, Fenghua main motor, Airtac pneumatics
Pury / Renwei peristaltic pump
Engineered for CGMP / EU GMP eye-drop production
Tool-less changeover dramatically reduces sterilization cycle / SKU change time
Bottle-clamp under cap head prevents bottle spin (a known eye-drop QC issue)
Pairs with ionizing air washer (SED-8QX-C1) and Class-100 laminar flow
Optional N2 flush port for oxygen-sensitive ophthalmic formulations
Spare-parts kit includes silicone tubing (50m), photo-eye, solenoid, conveyor chain (0.5m), filling needles (2), bottle-clamp silicone pads (2 sets)

Applications

5–30 ml eye-drop plastic bottle filling,stoppering,and screw-capping
Ophthalmic liquid bottling
Other small-volume sterile-ish liquid bottling

Secteurs

Pharmaceutical (ophthalmic)

Marques des composants

PLC
Mitsubishi
HMI touchscreen
Siemens
VFD inverter
Mitsubishi
Servo motor
Leadshine / Delta
Peristaltic pump
Pury Fluid/Renwei Fluid
Photo-fiber sensor
Panasonic
Switching power supply
Mean Well
Main motor / geared motor
Fenghua
Miniature relay
Mitsubishi
Miniature circuit breaker / AC contactor
Schneider
Solenoid valve
Airtac
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

CGMP
EU GMP

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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