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SED-4-2-2YTGX-C1
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SED-4-2-2YTGX-C1
SED · SED-4-2-2YTGX-C1 · Destacado

SED-4-2-2YTGX-C1 — Eye-Drop Bottle Filling, Stopper Insertion and Dual-Head Servo Screw-Cap Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-4-2-2YTGX-C1 (also referred to as SED-4-2-2YTG-C1) eye-drop bottle filling, inner-stopper insertion and dual-head servo screw-cap machine. Rotary 4-head peristaltic-pump filler with 316L mechanical-hand stoppering an

CGMPEU GMP
Elegir variante (2)
Plazo de entrega
Consultar
Capacidad de producción
80–120 botellas/min

Funcionamiento

Bottles are unscrambled by SED-120LP-C1 turntable (80–120 bpm) which rights mouth-down bottles via mechanical lifter, with dedicated jam-clear and curved buffer rails to prevent topple. The SED-8QX-C1 ionizing air washer flips bottles 180° via a clamp; an internal needle blows ionized air while the surrounding hollow zone simultaneously vacuums — bottles return upright dust-free. Bottles enter the rotary turret of the YTGX-C1 filler, where 4 servo-driven peristaltic pumps fire in fractional sub-fills (split-fill) to avoid overflow at higher rates. Filled bottles index to inner-stopper station: vibration bowl orients stoppers, mechanical hand picks via vacuum and presses home with bottle-clamp for accuracy. Outer-cap station uses second mechanical hand to place caps, then dual servo-rotary capping heads with auto-slip and a bottle-clamp under the cap head tighten without spinning the bottle. Photo-electrics at every station (with sensor protection sleeves) enforce no-bottle = no fill / no stopper = no cap.

Proceso de funcionamiento
1Bottles are unscrambled by SED-120LP-C1 turntable (80–120 bpm) which rights mouth-down bottles via mechanical lifter, with dedicated jam-clear and curved buffer rails to prevent topple.
2The SED-8QX-C1 ionizing air washer flips bottles 180° via a clamp; an internal needle blows ionized air while the surrounding hollow zone simultaneously vacuums — bottles return upright dust-free.
3Bottles enter the rotary turret of the YTGX-C1 filler, where 4 servo-driven peristaltic pumps fire in fractional sub-fills (split-fill) to avoid overflow at higher rates.
4Filled bottles index to inner-stopper station: vibration bowl orients stoppers, mechanical hand picks via vacuum and presses home with bottle-clamp for accuracy.
5Outer-cap station uses second mechanical hand to place caps, then dual servo-rotary capping heads with auto-slip and a bottle-clamp under the cap head tighten without spinning the bottle.
6Photo-electrics at every station (with sensor protection sleeves) enforce no-bottle = no fill / no stopper = no cap.

Especificaciones técnicas

Especificaciones de la variante: SED-120LP-C1 auto unscrambler (80–120 bpm

Especificaciones

Modelo
SED-4-2-2YTGX-C1
Capacidad de producción
80–120 botellas/min
Tensión
380V 50Hz
Potencia
4 kW

Dimensiones

Longitud
2300 mm
Anchura
1500 mm
Altura
1700 mm

Materiales

Materiales en contacto
316L stainless steel (filling needles, stopper/cap track, positioning blocks, all wetted piping); silicone-rubber flexible hose (movable sections); peristaltic-pump tubing (Pury / Renwei)
Materiales del cuerpo
Carbon-steel base plate clad in 1.2 mm SUS304; 1.5 mm SUS304 matte tabletop; SUS304 stainless steel posts; SUS304 brushed plates; argon TIG-welded piping with mechanical or electro-polish

Características principales

4-head servo-driven peristaltic pump filling, ±1–1.5% accuracy, split-fill (multi-shot) anti-overflow
316L stainless filling needles + 316L stainless stopper/cap track + positioning blocks
Tool-less changeover: pumps, needles, mechanical hands, photo-eyes, stopper/cap rails all release without tools
Mechanical-hand inner-stopper insertion with bottle clamping
Mechanical-hand outer-cap placement, dual-head servo screw-cap with auto-slip and bottle-clamp (no bottle spin)
No-bottle = no fill / no stopper = no cap interlocks
Photo-eye sensor protection sleeves at each station
Throughput 80–100 bpm (design 120), fill range 5–30 ml
Integral steel frame (laser-cut, bolted, baked anti-rust paint) — no weld distortion
POM infeed rails and tippy-bottle reject (bottles are light)
All wetted piping 316L, automatic argon TIG welded with mechanical or electro-polish
Mitsubishi PLC + Siemens HMI + Mitsubishi VFD + Leadshine/Delta servo + Panasonic fiber sensor
Schneider electrical spine, Mean Well power supply, Fenghua main motor, Airtac pneumatics
Pury / Renwei peristaltic pump
Engineered for CGMP / EU GMP eye-drop production
Tool-less changeover dramatically reduces sterilization cycle / SKU change time
Bottle-clamp under cap head prevents bottle spin (a known eye-drop QC issue)
Pairs with ionizing air washer (SED-8QX-C1) and Class-100 laminar flow
Optional N2 flush port for oxygen-sensitive ophthalmic formulations
Spare-parts kit includes silicone tubing (50m), photo-eye, solenoid, conveyor chain (0.5m), filling needles (2), bottle-clamp silicone pads (2 sets)

Aplicaciones

5–30 ml eye-drop plastic bottle filling,stoppering,and screw-capping
Ophthalmic liquid bottling
Other small-volume sterile-ish liquid bottling

Sectores

Pharmaceutical (ophthalmic)

Marcas de componentes

PLC
Mitsubishi
HMI touchscreen
Siemens
VFD inverter
Mitsubishi
Servo motor
Leadshine / Delta
Peristaltic pump
Pury Fluid/Renwei Fluid
Photo-fiber sensor
Panasonic
Switching power supply
Mean Well
Main motor / geared motor
Fenghua
Miniature relay
Mitsubishi
Miniature circuit breaker / AC contactor
Schneider
Solenoid valve
Airtac
SED
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Conformidad

CGMP
EU GMP

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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