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SED-4-2-2XGS-Z
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SED-4-2-2XGS-Z
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SED-4-2-2XGS-Z — Vial Liquid Filling, Stoppering and Rolling-Cap Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-4-2-2XGS-Z 2–10 ml vial liquid filling, stoppering and rolling-cap line. Combines the SED-4-2XGS-Z rotary filler/stoppering machine (peristaltic 2- or 4-head metering, ±1% accuracy, 60 bpm, 2.5 kW, 2500×1300×1850) wi

GMP
Choisir une variante (2)
Délai de livraison
Sur devis
Cadence
60 flacons/min

Fonctionnement

Filler: dry, clean vials feed via the integrated unscrambler / star-feed disc (rejects fallen bottles), enter the rotary turret with POM divider rails. The peristaltic pumps fire when the filling head descends; custom anti-foam needle prevents bubbles; the head retracts and the indexed bottle passes to the stopper station where the vibration bowl (electromagnetic resonance principle) orients rubber stoppers and a pneumatic cylinder presses each stopper onto the positioned vial — full or half (semi) stoppering selectable. Capper: stoppered vials transfer to SED-2ZG-Z; the cap-feed bowl orients aluminum caps onto the dual-head 3-knife centrifugal flexible rollers which roll-seal the cap with tolerance to bottle-dia variation. Bowl + drop-rail removable without tools for sterilization. Variable-frequency control on both stations; Siemens PLC + HMI; tempered glass dust hood encloses the filling area.

Processus de fonctionnement
1Filler: dry, clean vials feed via the integrated unscrambler / star-feed disc (rejects fallen bottles), enter the rotary turret with POM divider rails.
2The peristaltic pumps fire when the filling head descends; custom anti-foam needle prevents bubbles; the head retracts and the indexed bottle passes to the stopper station where the vibration bowl (electromagnetic resonance principle) orients rubber stoppers and a pneumatic cylinder presses each stopper onto the positioned vial — full or half (semi) stoppering selectable.
3Capper: stoppered vials transfer to SED-2ZG-Z; the cap-feed bowl orients aluminum caps onto the dual-head 3-knife centrifugal flexible rollers which roll-seal the cap with tolerance to bottle-dia variation.
4Bowl + drop-rail removable without tools for sterilization.
5Variable-frequency control on both stations; Siemens PLC + HMI; tempered glass dust hood encloses the filling area.

Caractéristiques techniques

Caractéristiques de la variante : SED-4-2XGS-Z liquid filling/stoppering machine (60 bpm

Caractéristiques

Modèle
SED-4-2-2XGS-Z
Cadence
60 flacons/min

Matériaux

Matériaux en contact
316L stainless steel (filling needles, wetted parts); ceramic; silicone tubing; polyethylene 8 mm tubing; POM (turret discs, rails)
Matériaux du bâti
304 stainless steel brushed plate (outer shell); POM polyoxymethylene (non-wetted plastics); 1010 nylon (capper non-wetted); tempered glass (dust hood)

Caractéristiques principales

GMP compliant 2-piece line: filler/stoppering (SED-4-2XGS-Z) + capper (SED-2ZG-Z)
Filling: peristaltic 2- or 4-head metering with anti-foam needle, ±1% accuracy
Filling rate 60 bpm; sealing rate ≥99.5%
Half-stopper / full-stopper selectable for freeze-dry or final-fill
Bottle reject (fallen-bottle ejection) on infeed disc
POM turret rails — high rigidity,wear-resistant,long service life
Tool-less removal of vibration feeder + drop-rail for autoclave sterilization
Tempered-glass safety dust hood per current GMP
Capper: dual-head 3-knife centrifugal flexible roll-cap — tolerates bottle-dia variation
Capper: noise ≤75 dB; sealing rate ≥99.9%; bottle breakage ≤0.1%
Adjustable cap-drop / cap-roll height
Both stations: variable-frequency three-phase main motor, sealed transmissions
Built-in bottle feeder per station
PLC auto control with self-counting display; no-bottle stop
GMP-grade 2-piece compact line — fits clean room with optional Class-100 laminar flow
Peristaltic dosing supports CIP/SIP via tubing change — suitable for biotech / vaccine adjacent
Schneider electrical spine + Siemens PLC/HMI
POM rails + 1010 nylon non-wetted parts give long service life
Half-stoppering option enables lyophilization workflow

Applications

2–10 ml vial liquid filling,stoppering and rolling-cap
Injectable pharmaceutical packaging
Lyophilization-ready vial half-stoppering

Secteurs

Pharmaceutical (sterile injectables)

Marques des composants

PLC
Siemens (Mitsubishi alternative for capper)
HMI touchscreen
Siemens
Main control system / electrical
Schneider Group
VFD inverter VFD015S21D
Schneider
Peristaltic metering pump
Changzhou Purui
Geared motor 100YYJT120 / 90YYJT120
Wenzhou
Conveyor chain plate 82.5×38.1
Daoren (Kunshan) / Shanghai
Indexing divider 80HH-12
Zhucheng
Cap feed coil 220V 1.2 kW
Shanghai
Worm gear reducer WPA60
Hangzhou Reducer Factory / Shanghai
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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Contact commercial · WhatsApp
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