Accueil / Équipements / Ligne de remplissage de liquides à 4 têtes / Liquid Filling Production Line (4-Head)
SED-4-1YTG-L
Sur devis
SED-4-1YTG-L
SED · SED-4-1YTG-L · En vedette
SED-4-1YTG-L — Ligne de remplissage de liquides
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
Linear 4-head automatic liquid filling production line. Two filling-machine plans: (1) Flow-meter type with 2‰-accuracy Roots flow meter — fill range 100–500 ml, ~5.5 kW, 1300×1200×2150 mm, ~800 kg; (2) Servo-driven pist
Choisir une variante (6)
Délai de livraison
Sur devis
Cadence
29.75–40.25 flacons/min
Fonctionnement
Plan 1 (flow-meter): a Roots flow meter measures product volume against a high-precision pulse encoder; the Delta PLC controls a fast/slow dual-speed pneumatic fill cycle for foam-free dosing, vacuum recovery at the nozzle, and synchronized index/conveyor. Plan 2 (servo piston): a 2.5 kW servo motor drives a precision ball-screw and twin guide rails to actuate four piston pumps in self-priming mode, dosing without an elevated tank; sealed nozzles with imported anti-drip seals; bottle-presence detection by Panasonic photoeye triggers per-station fill. Capper uses a strong electromagnetic constant-torque head with imported VFD speed control. Labeler uses PLC + 10-recipe HMI memory and US-AB inverter for steady belt/separator/locator control.
Processus de fonctionnement
1Plan 1 (flow-meter): a Roots flow meter measures product volume against a high-precision pulse encoder; the Delta PLC controls a fast/slow dual-speed pneumatic fill cycle for foam-free dosing, vacuum recovery at the nozzle, and synchronized index/conveyor.
2Plan 2 (servo piston): a 2.5 kW servo motor drives a precision ball-screw and twin guide rails to actuate four piston pumps in self-priming mode, dosing without an elevated tank; sealed nozzles with imported anti-drip seals; bottle-presence detection by Panasonic photoeye triggers per-station fill.
3Capper uses a strong electromagnetic constant-torque head with imported VFD speed control.
4Labeler uses PLC + 10-recipe HMI memory and US-AB inverter for steady belt/separator/locator control.
Caractéristiques techniques
Caractéristiques de la variante : Plan Roots flow-meter filler
Caractéristiques
Modèle
SED-4-1YTG-L
Cadence
29.75–40.25 flacons/min
Matériaux
Matériaux en contact
SUS304 stainless steel (filler frame, all wetted parts, hopper); food-grade plasticizer-free flexible tubing; stainless-steel quick-clamp piping; imported sealing gaskets
Matériaux du bâti
SUS304 stainless steel (machine bodies, conveyor chain, labeler cabinet); aluminum profile (labeler accessories)
Caractéristiques principales
4-head linear filler with two plan options (flow-meter or servo piston)
Plan 1: Roots flow meter 2‰ accuracy + dual-speed (fast/slow) anti-foam fill
Plan 2: servo piston self-priming, ±0.1% accuracy, no elevated tank required
Vacuum recovery at filling nozzle, oil reclaim
Sanitary stainless tubing with quick-clamp fittings; no PTFE tape
SUS304 throughout, gasketed sealed connections
7" Chinese touchscreen with 10-recipe memory
Auto cap-screwing machine, electromagnetic constant-torque rotation, 15–70 mm caps, bottle dia 50–280 mm
PLC + auto-labeler with US-AB inverter, ±1.5 mm labeling accuracy, 25–65 bpm
TIJ inkjet coder, IP54 stainless cabinet, 1–4 print lines, 1–15 mm height
Stainless steel chain conveyor 114.3 mm wide, 2–6 m/s VFD-controlled
Turnkey liquid filling line: fill → cap → label → code → convey
Choice of flow-meter or servo-piston filler depending on product viscosity and accuracy needs
Schneider + Delta + Weintek + Airtac component spine — globally recognized brands
Ten core advantages: precise no-drip fill, easy bottle change, multi-bottle compatible, dedicated piping for easy CIP, fully sealed/sanitary, dual-speed no-foam, food-grade plasticizer-free tubing, premium SS, low wear-part cost, brand electrical system
Applications
Liquid filling 100–500 ml / 100–500 g per bottle
Cosmetic, pharmaceutical, sauce / oil packaging
Veterinary medicine, pesticide, lubricant capping
Secteurs
Pharmaceutique
Cosmétique
Food / sauce
Médecine vétérinaire
Pesticide
Lubricant
Marques des composants
PLC (Plan 1)
Delta DVP-ES2
PLC (Plan 2)
Delta ES series
VFD inverter
Delta VDF-EL
HMI touchscreen MT6070iH
Weintek
Pneumatic components / cylinders AD series / 4V210-08
Airtac
Counting photo-eye KR-Q50N-V42
Panasonic
Switching power supply ABL2REM24065
Schneider
Miniature relay RXM2AB2BD
Schneider
Push-buttons / e-stop
Schneider
Proximity switch XS612B4NBL2
Sick
Linear shaft / guide rail / ball screw
TBI
Geared motor M series
Xingguang Transmission
Servo motor 2.5 kW
Invt
Labeler VFD
Allen-Bradley
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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