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Accueil / Équipements / Ligne de remplissage de liquides en flacons / Vial Liquid Filling Production Line (Single-Row, 60 bottles/min)
SED-4-1XGSX-F
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SED-4-1XGSX-F
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SED-4-1XGSX-F — Vial Liquid Filling Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-4-1XGSX-F vial liquid filling production line, single-row configuration at 60 bottles/min. The complete line integrates: (1) SED-CXP-F auger ultrasonic vial washer, (2) SED-RXG-F hot-air circulating tunnel sterilizat

GMP
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Délai de livraison
Sur devis
Cadence
51–69 flacons/min

Fonctionnement

Bottles are loaded onto the supply table,transferred by star-wheel magnetic clutch to the auger ultrasonic washer where ultrasonic cavitation (2 kW) strips particulates,then rinsed sequentially with purified water,water for injection,and clean compressed air,with 180° flip to drain. Cleaned bottles enter the hot-air circulating tunnel oven: preheat zone,high-temperature sterilization zone at 250–300°C (≥5 min hold),and cooling zone under Class-100 laminar flow; temperature uniformity ±5–10°C (no-load),pressure balance ±2 Pa. Sterilized bottles exit cooled to <40°C and enter the 4-head filler: ceramic metering pumps deliver ±1% fill accuracy; electromagnetic vibration stopper feed with vacuum pickup presses stoppers at ≥99.5% rate. Finally,a 3-knife rolling capper seals the aluminum cap at ≥99.5% rate.

Processus de fonctionnement
1Bottles are loaded onto the supply table,transferred by star-wheel magnetic clutch to the auger ultrasonic washer where ultrasonic cavitation (2 kW) strips particulates,then rinsed sequentially with purified water,water for injection,and clean compressed air,with 180° flip to drain.
2Cleaned bottles enter the hot-air circulating tunnel oven: preheat zone,high-temperature sterilization zone at 250–300°C (≥5 min hold),and cooling zone under Class-100 laminar flow; temperature uniformity ±5–10°C (no-load),pressure balance ±2 Pa.
3Sterilized bottles exit cooled to <40°C and enter the 4-head filler: ceramic metering pumps deliver ±1% fill accuracy; electromagnetic vibration stopper feed with vacuum pickup presses stoppers at ≥99.5% rate.
4Finally,a 3-knife rolling capper seals the aluminum cap at ≥99.5% rate.

Caractéristiques techniques

Caractéristiques de la variante : SED-CXP-F auger ultrasonic vial washer (1 group

Caractéristiques

Modèle
SED-4-1XGSX-F
Cadence
51–69 flacons/min
Détails de conformité
GMP compliant; meets latest Chinese pharmacopoeia sterilization requirements; Class-100 laminar flow in tunnel oven; suitable for pharmaceutical injectable and health-product packaging

Matériaux

Matériaux en contact
316 stainless steel (filling heads, filler wetted parts); 304 stainless steel (washer inner liner, stopper feeder); PTFE (auger sleeves on washer); silicone tubing
Matériaux du bâti
304 stainless steel brushed plate (machine shells, panels); 1010 nylon (non-wetted parts)

Caractéristiques principales

Complete vial line: wash → tunnel sterilize → fill/stopper → cap
SED-CXP-F: ultrasonic + multi-stage rinse (purified water / WFI / compressed air) with 180° flip; throughput 60 bottles/min; 4 kW + 10 kW heating; 2500×700×1500 mm
SED-RXG-F: tunnel oven sterilization 250–300°C, ≥5 min hold; ±5–10°C uniformity; ±2 Pa pressure balance; ~78 kW; 3000×1600×2450 mm; ~2000 kg
SED-4-1FGS-F: 4-head ceramic-pump filling, ±1% accuracy, stopper rate ≥99.5%; 2 kW; 1364×1300×1800 mm; ~700 kg
SED-1ZG-F: 3-knife rolling capper, capping rate ≥99.5%; 2 kW; 1000×800×1800 mm; ~700 kg
Star-wheel magnetic clutch on washer — auto-stops on bottle jam, prevents breakage (breakage rate ≤0.01%)
Class-100 laminar flow inside tunnel oven and sterilization zone
Siemens PLC (S7-Smart series) and 7-inch HMI throughout
380V/50Hz 3-phase power
Overall throughput: 51–69 bottles/min (typical 60)
Turnkey vial liquid filling line in compact footprint
Standard 60 bottles/min throughput tier for medium-scale pharma production
Stainless 304/316 wetted parts, suitable for pharma and health-product packaging
Mature controls — Siemens PLC/HMI, Chint/IDEC electrical components
High capping and stoppering rates (≥99.5%) minimize rejects

Applications

5 ml glass vial liquid filling
Pharmaceutical injectable / oral liquid packaging
Health-product liquid packaging

Secteurs

Pharmaceutique
Health products

Marques des composants

PLC: Siemens S7-Smart series
HMI: Siemens 7-inch touchscreen
Electrical: Chint/IDEC
Wash water pump: Nanfang Pump 32-25-160
Ultrasonic generator: D28-2000,Jining
Quick fittings/valves: Wenzhou Diedie Valve
Liquid level controller: HL-2S,Shanghai Sipai Electronics
Heating tube (sterilizer): Jiangyan Ritai
VFD: Riye
Worm gear reducer: WPA60,Hangzhou
Metering pump: Schupol
Fiber-optic amplifier: Omron
Air filter: Gaozhuo
Temperature controller: JCD-33A/DCL-33A,Omron
Hot-air circulating fan: Yancheng,BIPL-290-1.5KW-2P-HYH
Switching power supply: Mean Well 200W 24V (Taiwan)
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Conformité

GMP

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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