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SED-3YTG-7
Sur devis
SED-3YTG-7 Adjustable Cup-Holder Perfume Filling, Crimping and Sleeve Pressing Machine
SED · SED-3YTG-7 · 1 unités vendues

SED-3YTG-7 — Adjustable Cup-Holder Perfume Filling, Crimping and Sleeve Pressing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-3YTG-7 is an adjustable cup-holder filling, crimping and sleeve-pressing line for low-viscosity creams, ointments, gels and perfume-style products filled into plastic or glass bottles (diameter φ20–80 mm). Three

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Délai de livraison
Sur devis
Cadence
30–40 flacons/min

Fonctionnement

Bottles are loaded into adjustable cup holders that travel via conveyor onto the main starwheel turntable. Photoelectric sensors detect bottle presence; PLC then commands a three-piston filling unit to descend into the bottle and dispense the set volume with level-equalizing back-suction. A vibratory bowl feeds spray-head caps onto a swing-arm pre-press, then dedicated pre-crimping and crimping cylinders seal the cap. A second vibratory bowl feeds middle sleeves pressed by cylinder into the bottle neck. Finished bottles exit via a circular conveyor to the discharge point.

Processus de fonctionnement
1Bottles are loaded into adjustable cup holders that travel via conveyor onto the main starwheel turntable.
2Photoelectric sensors detect bottle presence; PLC then commands a three-piston filling unit to descend into the bottle and dispense the set volume with level-equalizing back-suction.
3A vibratory bowl feeds spray-head caps onto a swing-arm pre-press, then dedicated pre-crimping and crimping cylinders seal the cap.
4A second vibratory bowl feeds middle sleeves pressed by cylinder into the bottle neck.
5Finished bottles exit via a circular conveyor to the discharge point.

Caractéristiques techniques

Caractéristiques de la variante : SED-3YTG-7 3 filling heads

Caractéristiques

Modèle
SED-3YTG-7
Cadence
30–40 flacons/min
Tension
AC380V 50Hz (manual variant SED-3YTG-O lists 220V/2.0kW)
Fluides et énergie
AC 380V 50Hz three-phase power, 2.5 kW total (variant SED-3YTG-O uses 220V); compressed air ≥5 bar, regulated to 0.4–0.5 MPa operating; reliable earth ground.
Détails de conformité
Equipment grounded per national safety standard. Designed for environments 0–40°C, 35–90% RH (non-condensing). Optional explosion-proof rating (cabinet, motor, solenoids) available for flammable/volatile fragrances.
Puissance
2.5 kW
Pression d’air
0.4-0.5 MPa (operating); crimping head adjusted to 0.5-0.7 MPa

Dimensions

Longueur
2800 mm
Largeur
1600 mm
Hauteur
1800 mm
Poids
700 kg
Emprise au sol
2800 × 1600 × 1800 mm. Requires 1.5 m clear working space on all sides for operation and maintenance; flat level floor (use four-foot levelling adjustment).

Matériaux

Matériaux en contact
316 stainless steel for all product-contact parts (filling pistons, valves, nozzles)
Matériaux du bâti
304 stainless steel main frame and structural panels; vibratory bowls and sleeve feeders integrated

Caractéristiques principales

Three filling heads with level-equalizing back-suction for consistent fill height
Adjustable cup-holder transport accepts bottle diameters φ20–80 mm
Vibratory-bowl spray-head and middle-sleeve automatic feeding
PLC (Delta) + touch-screen (Kinco) control system
Photoelectric no-bottle-no-fill and no-bottle-no-cap safety interlock
Production capacity 30–40 bottles/min (nominal ~35 bottles/min)
Max fill volume 150 mL; fill accuracy ≤±1%
Optional explosion-proof package (electrical cabinet, motor, solenoid valves)
Optional pre-fill ionising dust removal
Single station handles fill + spray-head + crimp + sleeve press, replacing three machines
Adjustable cup holders eliminate retooling for different bottle shapes
Explosion-proof option for flammable fragrance/chemical products
316 stainless steel product-contact parts; 304 stainless steel main frame
Fill accuracy ≤±1% with level-equalizing back-suction

Applications

Perfume bottle filling, spray-head crimping and middle-sleeve pressing
Cream, lotion and gel filling and capping for cosmetics
Low-viscosity liquid pharmaceutical filling and capping
Daily chemical and light-industry liquid packaging

Secteurs

Cosmetics and perfume
Daily chemical industry
Pharmaceutical (low-viscosity liquid dosage)
Food and beverage (low-viscosity liquids)
Light industry / household products

Marques des composants

Delta (PLC, VFD) — Taiwan
Kinco (HMI touch-screen) — Shanghai
Omron (encoder, pressure controller) — Japan
SICK (proximity switch) — Germany
Wannan (gear motor) — China
AirTAC (pneumatic components) — Taiwan
Chint (circuit breakers) — China
Schneider Electric (emergency stop, power switch, contactors) — France
SED
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Nettoyage et entretien

Daily: wipe molds, fixtures and suction cups with clean dust-free cloth before each shift; clear residual material from starwheel and vibratory bowl; check air supply ≥5 bar. Weekly: lubricate guide rods/rails with N68 rail oil; verify all pneumatic fittings, sensors and solenoids; check fasteners and worn parts. Monthly: full guide-rail and lead-screw greasing; inspect drag-chain wires; verify 24V power supply output.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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