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Accueil / Équipements / Sécheur centrifuge à grande vitesse pilote/petite production (5–50 kg/h) / Dryer — Spray Dryer — SED-PG Centrifugal Spray Dryer
SED-30PG-G
Sur devis
SED-30PG-G
SED · SED-30PG-G · En vedette

SED-30PG-G — SED-PG Centrifugal Spray Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-30PG-G centrifugal spray dryer. Co-current spray drying system: feed liquid is metered by a peristaltic pump (30 L/h) to a high-speed centrifugal atomizer at the top of the drying tower, which atomizes liquid into 20

GMP-compliant designGAMP5-compliant PLC software
Délai de livraison
Sur devis
Cadence
25.5–31.5 kg/h water evaporation

Fonctionnement

Concentrated medicinal feed liquid is delivered by a peristaltic pump (30 L/h) to the centrifugal atomiser (LPG-50, 15,000-20,000 rpm, Φ120 mm disc, 2.2 kW VFD-driven, water cooled) at the tower top, atomising into 20-60 μm droplets. Ambient air is filtered, heated by 45 kW electric heater (combined with optional steam) to 110-240°C and enters the chamber tangentially via a logarithmic-spiral inlet volute and a bidirectional heat-air distributor. Droplets dry instantly to powder; chamber inlet temperature drops sharply due to evaporative cooling, protecting heat-sensitive materials. Dry powder is centrally collected at the cone bottom; fines pass to a cyclone (XF-500, SUS316L) with rotary valve + impactor, then a 24-bag pulse-jet baghouse. Exhaust is discharged via VFD-driven induced-draft fan.

Processus de fonctionnement
1Concentrated medicinal feed liquid is delivered by a peristaltic pump (30 L/h) to the centrifugal atomiser (LPG-50, 15,000-20,000 rpm, Φ120 mm disc, 2.2 kW VFD-driven, water cooled) at the tower top, atomising into 20-60 μm droplets.
2Ambient air is filtered, heated by 45 kW electric heater (combined with optional steam) to 110-240°C and enters the chamber tangentially via a logarithmic-spiral inlet volute and a bidirectional heat-air distributor.
3Droplets dry instantly to powder; chamber inlet temperature drops sharply due to evaporative cooling, protecting heat-sensitive materials.
4Dry powder is centrally collected at the cone bottom; fines pass to a cyclone (XF-500, SUS316L) with rotary valve + impactor, then a 24-bag pulse-jet baghouse.
5Exhaust is discharged via VFD-driven induced-draft fan.

Caractéristiques techniques

Caractéristiques de la variante : SED-30PG-G

Caractéristiques

Modèle
SED-30PG-G
Cadence
25.5–31.5 kg/h water evaporation
Tension
380V AC, 3-phase 5-wire, 50Hz
Fluides et énergie
380V AC, 3-phase 5-wire, 50 Hz; total installed power 55 kW; compressed air 0.3 m³/min; cooling water 80 L/h at 0.2 MPa
Puissance
55 kW

Dimensions

Longueur
4500 mm
Largeur
3800 mm
Hauteur
4900 mm
Emprise au sol
4500 × 3800 × 4900 mm (L × W × H)

Matériaux

Matériaux en contact
SUS316L (cyclone XF-500, sanitary feed piping DN25); SUS304 inner walls of chamber, atomizer, distributor, etc. (mirror polished Ra ≤ 0.5 μm)
Matériaux du bâti
SUS304 acier inoxydable; rock-wool 75 mm insulation; Q235 ducts on non-contact sections

Caractéristiques principales

Co-current centrifugal spray drying for heat-sensitive materials
LPG-50 centrifugal atomizer, Φ120 mm disc, 15,000-20,000 rpm, 2.2 kW VFD, water-cooled
Tower diameter 3.6 m; total installed power 55 kW (heater 45 kW + drives)
Inlet temperature adjustable 110-240°C; exhaust 85-95°C
Two-stage dust collection: cyclone (SUS316L) + 24-bag pulse-jet baghouse with 9 DN25 solenoids
GAMP5-compliant PLC control software with Siemens 10" touchscreen
Three-tier user permission management (Operator / Supervisor / Administrator); ≥10 user accounts; 20-recipe storage with batch record printing
Mirror-polished Ra ≤ 0.5 μm product-contact surface; matte Ra ≤ 0.4 μm exterior
Radius transitions Ra ≥ 10 mm or ≥135-degree chamfers; no exposed bolts (CIP-friendly)
75 mm rock-wool insulation
Open-circuit ventilation with VFD-driven supply (1.5 kW) and induced (2.2 kW) fans
Suitable for high-moisture (50-90%) feeds without pre-concentration
GMP-compliant clean construction: SUS316L for product contact, SUS304 elsewhere
Dries to 95-98% moisture removal in seconds; spherical particles with good flow and solubility
Siemens VFDs and Schneider low-voltage components
Inverter-controlled fans, atomizer and feed pump for stable operation
Touchscreen recipe storage and printable batch records

Applications

Drying of solutions, emulsions, suspensions and pumpable pastes
TCM (traditional Chinese medicine) concentrated extract drying
Pharmaceutical intermediate drying
Heat-sensitive food / chemical powder production

Secteurs

Pharmaceutique
TCM
Food
Chemical

Marques des composants

Touchscreen 10" + PLC
Siemens
VFDs (atomizer, induced fan, supply fan, peristaltic pump)
Siemens
Low-voltage electrics
Schneider
Peristaltic pump 30 L/h
Beijing Huiyu
Centrifugal atomizer LPG-50 2.2kW
OEM
Supply fan 4-79 1.5kW VFD
OEM
Induced fan 9-26 2.2kW VFD
OEM
Cyclone XF-500 SUS316L
OEM
24-bag pulse-jet baghouse
OEM
SED
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Conformité

GMP-compliant design
GAMP5-compliant PLC software

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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