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SED-300SZ5-A

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SED-300SZ5-A

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SED-300SZ5-A — Closed Granulation Production Line

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SED-300SZ5-A Closed Granulation Production Line consisting of: SED-2ZSJ-A vacuum feeders (×2, 1.5 kW each, 600 kg/h), SED-300SZ5-A 300 L high-speed mixer-granulator (120 kg/batch; 15 kW mixer 80–120 rpm; 7.5 kW cutter 10

GMP21 CFR Part 11 (S7-1200 + Siemens 7″ TP700, 3 password levels) on bin blenderDQ/IQ/OQ validation documents

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Délai de livraison

Sur devis

Cadence

100–200 kg/h

Fonctionnement

Raw material is sucked into the SED-300SZ5-A by the first vortex vacuum feeder. Dry mixing then binder addition produces a damp mass; the explosion-proof cutter forms wet granules. Wet granules discharge to the SED-300SZ-A wet mill for size reduction, then to the SED-100GF-A fluid bed where HEPA-filtered (EU7+EU9+EU13) electrically heated air fluidises the bed under negative pressure to dry. After drying the trolley is removed and a second vacuum feeder conveys granules to the SED-300SZ-A dry multi-mill for final sizing. Product is then sieved in the SED-800SF-A and post-blended in the SED-300SJB-A bin blender via 300 L IBC.

Processus de fonctionnement

1Raw material is sucked into the SED-300SZ5-A by the first vortex vacuum feeder.

2Dry mixing then binder addition produces a damp mass; the explosion-proof cutter forms wet granules.

3Wet granules discharge to the SED-300SZ-A wet mill for size reduction, then to the SED-100GF-A fluid bed where HEPA-filtered (EU7+EU9+EU13) electrically heated air fluidises the bed under negative pressure to dry.

4After drying the trolley is removed and a second vacuum feeder conveys granules to the SED-300SZ-A dry multi-mill for final sizing.

5Product is then sieved in the SED-800SF-A and post-blended in the SED-300SJB-A bin blender via 300 L IBC.

Caractéristiques techniques

Caractéristiques de la variante : SED-2ZSJ-A vacuum feeding machine (×2

Caractéristiques

Modèle

SED-300SZ5-A

Cadence

100–200 kg/h

Tension

380V/50Hz

Fluides et énergie

Compressed air 0.45 MPa @ 0.9 m³/min for RMG; 0.6 MPa @ 0.9 m³/min for FBD; electric heater 45 kW on FBD; 380–415 V/50 Hz/3 Phase.

Puissance

22.7 kW

Pression d’air

0.45Mpa

Dimensions

Longueur

4000 mm

Largeur

1660 mm

Hauteur

3340 mm

Poids

250 kg

Matériaux

Matériaux en contact

SS316L: RMG main machine δ=6 mm, side panel δ=1.5 mm, stirring oar, cutter, spray nozzle, working platform; wet/dry mill bedplate δ=6 mm, knife, duct δ=2 mm; FBD trolley sample port, vacuum feeding port Φ76; vacuum feeder air bin & material discharging door & sucking port; bin container 300 L, feeding inlet, discharging outlet; bin blender 300 L bin. SS304: RMG cover plate δ=1.5 mm, bag filter Φ100; FBD bottom δ=3 mm, top lift-down device, top chamber δ=3 mm, exhaust pipe/elbow δ=1.5 mm, bag support; CIP nozzles.

Matériaux du bâti

SUS304 cabinets/frames; carbon steel silencer and 'defend to flap' plate on RMG.

Caractéristiques principales

Fully closed granulation line — vacuum feeding upstream and downstream eliminates dust and cross-contamination

RMG: 300 L, 120 kg/batch, mixing 15 kW (80–120 rpm), cutting 7.5 kW (1000–3000 rpm), explosion-proof motors with KEWO inverters

RMG safety: machine cannot start if top lid or discharge is open; PLC-monitored lid sensor

Anti-static Φ100 bag filter on RMG

Pneumatic open lid (Φ63×250 cylinder), AirTAC pneumatics

Wet mill: SS316L sieves 6×6 or 8×8 mm, explosion-proof 3 kW motor + KEWO inverter

Dry multi-mill: sieves 0.5/1.0/1.5/2.0/3.0 mm (Φ1.5–Φ3 mm)

Fluid bed: pre EU7 + intermediate EU9 + HEPA EU13 (with 2 DOP ports); 36 bag filters; double-wall cabinet; overall 4000×1660×3340 mm

Fluid bed explosion-proof: inlet/outlet relief valves, explosion-proof film, explosion-proof exhaust fan 18.5 kW

Bin blender: 7″ Siemens TP700 (3 password levels), Siemens S7-1200 PLC for 21 CFR Part 11, infrared protection, hydraulic lift 2.2 kW

Sifter: 60+120 mesh dual-deck, 6 vibration springs (Changzhou Spring Co.), HT200 eccentric block, IP55 motor 0.75 kW

DQ, IQ, OQ validation documentation included

Material certificates for SUS304/SS316L provided; 12-month warranty from commissioning; FAT before dispatch

Turnkey closed granulation line — vacuum feeding eliminates dust and cross-contamination

All explosion-proof motors and fans on hazardous-area equipment

21 CFR Part 11 PLC (S7-1200) on bin blender; Siemens 7″ HMI on RMG and FBD

FAT before dispatch; 12-month warranty from commissioning; 8-hour response, 24-hour on-site

2-year free spare parts: air pipe 100 m, bag filters, air sealing 30 m, electrical connectors

Applications

Closed-system pharmaceutical wet granulation, drying, milling, and blending

Tablet/capsule granule production

Heat-sensitive material processing

Secteurs

Pharmaceutique

Chemical

Food

Nutraceutique

Marques des composants

Main electrical components / 7" touch screen / PLC S7-1200

Siemens

Other electrics (sifter, bin blender)

Schneider

Inverters (RMG mixing/cutting; wet/dry mill; FBD 18.5 kW)

KEWO

Pneumatic components (RMG lid Φ63×250 cylinder)

AirTAC

Vacuum feeder air bin (Tianjin)

Sifter motor (IP55, 0.75 kW)

Henan

Sifter vibration springs

Changzhou Spring Co.

SED

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Conformité

GMP

21 CFR Part 11 (S7-1200 + Siemens 7″ TP700, 3 password levels) on bin blender

DQ/IQ/OQ validation documents

Nettoyage et entretien

CIP nozzle fitted on granulator bowl for in-place cleaning.