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SED-300KGD-J
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SED-300KGD-J Fully Automatic Rotary Premade Bag Packing System
SED · SED-300KGD-J · 1 unités vendues

SED-300KGD-J — Fully Automatic Rotary Premade Bag Packing System

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-300KGD-J fully automatic rotary premade-bag packing system with feeding, weighing, and packaging for large-bag granule/powder lines. Includes premade bag packer (SED-300KGD-J), 14-bucket multihead combination scale (

GMP-compliantHard-anodized parts ASTM salt-spray tested
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Fonctionnement

Material is elevated to the multihead combination scale (14 buckets, 2.5L each), which calculates the optimal bucket combination to discharge per +-1 g target weight. The packer indexes premade bags through stations: horizontal bag infeed -> laser coding provision -> zip-bag opening device -> mechanical bag spreading (cam-curve timing; SICK switches detect single-side spread failure; earlier open detection vs pneumatic -> more fill time) -> top/bottom open detection -> 2x tray vibration (settling) -> fill (no fill if bag not opened) -> vacuum exhaust -> 2x heat seal (with cold-shaping after vacuum sealing: clearer pattern, flatter, cleaner) -> discharge to weight checker. Empty-bag circulation: failed/unopened bags re-circulate for retry, collected at the bag-infeed station (safer than dropping at transfer arm), preventing 100% empty packs. Siemens PLC orchestrates auto-lubrication (flow detection: alarm + stop on oil loss), phase-sequence/missing-phase/missing-neutral/surge protection, and recipe parameter save/recall for fast changeover (~5 min). Box-type indexer/divider: cam in oil bath, input up to 100 rpm, output 615 N.m torque. Cam material 20CrMnTi, hardened HRC55-60, groove precision +-0.009 to +0.020 mm. THK cam follower needle bearings (low friction, high precision, high rigidity).

Processus de fonctionnement
1Material is elevated to the multihead combination scale (14 buckets, 2.5L each), which calculates the optimal bucket combination to discharge per +-1 g target weight.
2The packer indexes premade bags through stations: horizontal bag infeed -> laser coding provision -> zip-bag opening device -> mechanical bag spreading (cam-curve timing; SICK switches detect single-side spread failure; earlier open detection vs pneumatic -> more fill time) -> top/bottom open detection -> 2x tray vibration (settling) -> fill (no fill if bag not opened) -> vacuum exhaust -> 2x heat seal (with cold-shaping after vacuum sealing: clearer pattern, flatter, cleaner) -> discharge to weight checker.
3Empty-bag circulation: failed/unopened bags re-circulate for retry, collected at the bag-infeed station (safer than dropping at transfer arm), preventing 100% empty packs.
4Siemens PLC orchestrates auto-lubrication (flow detection: alarm + stop on oil loss), phase-sequence/missing-phase/missing-neutral/surge protection, and recipe parameter save/recall for fast changeover (~5 min).
5Box-type indexer/divider: cam in oil bath, input up to 100 rpm, output 615 N.m torque.
6Cam material 20CrMnTi, hardened HRC55-60, groove precision +-0.009 to +0.020 mm.
7THK cam follower needle bearings (low friction, high precision, high rigidity).

Caractéristiques techniques

Caractéristiques de la variante : SED-300KGD-J (rotary premade-bag packer with full upstream/downstream integration)

Caractéristiques

Modèle
SED-300KGD-J
Tension
220V 60Hz
Fluides et énergie
Power: 220V/60Hz. Combination scale, packer, elevator, weight checker. Compressed air for cylinders and vacuum.
Détails de conformité
Exposed parts 304 SS; material-contact parts 316L SS. Vacuum aluminum parts hard-anodized (>=5 um), no corrosion in ASTM salt-spray test. GMP compliant packaging zone. Price includes 13% VAT, domestic port freight, export wooden case; commissioning not included.

Matériaux

Matériaux en contact
316L SS (all material-contact parts); hard-anodized aluminum alloy (>=5 um, vacuum parts) ASTM salt-spray verified
Matériaux du bâti
304 SS (exposed parts): tabletop and above (excl. electrical box) mirror plate; electrical box/doors/column trims brushed plate; above-tabletop columns and large flat parts mirror-polished; special-shape parts acid-pickled and passivated

Caractéristiques principales

Full automatic line: elevator + multihead scale + premade-bag packer + weight checker
Combination scale 14 buckets, <=120 BPM, +-1 g accuracy, 2.5L per bucket
Bag width up to 300 mm
Horizontal bag infeed device
Mechanical bag spreading (earlier open detection vs pneumatic, more fill time)
SICK switches detect single-side spread failure
Laser coding provision (location + signal)
Zip opening device (for zip bags)
Top + bottom bag opening with detection
Dual tray vibration (material settling)
Dual sealing stations
Cold-shaping after vacuum heat seal (clearer pattern, flatter, cleaner)
Empty-bag circulation (100% prevents empty packs)
Auto fault alarming
Siemens 10-inch touchscreen + Siemens PLC bilingual (CN/EN)
Siemens frequency inverter
2.2 kW main drive motor (Taibang)
Box-type indexer/divider (cam in oil bath, up to 100 rpm input, 615 N.m output torque)
20CrMnTi cam, HRC55-60 hardness, +-0.009 to +0.020 mm groove precision
THK cam follower needle bearings (low friction, high precision, high rigidity)
Phase-sequence error, missing-phase, neutral-loss, surge protection
Auto lubrication system with flow detection (alarm + stop on oil loss)
Bag bin sensor (low-bag alarm)
Recipe parameter save/recall for fast changeover (~5 min)
Wear-part maintenance reminders
Ethernet port: Profinet device or S7 server (MES integration)
Acid-pickled passivated and mirror-polished 304 SS surfaces
316L SS for all material-contact parts
Hard-anodized aluminum vacuum parts (>=5 um, ASTM salt-spray no corrosion)
Sloped U-shaped drainage channels (60 mm wide, 80 mm above tabletop) with quick-connect drains
O-ring sealed column bases (no liquid ingress during cleaning)
Embedded box doors
GMP compliant
Empty-bag circulation eliminates empty packs (uncommon among competitors)
Mechanical bag spreading: earlier open detection and more fill time
Cold-shaping post heat seal for premium seal appearance
Premium components: Siemens, SMC, Hoshiwa, OMRON, IGUS, THK
MES-ready (Profinet / S7 server via Ethernet port)
Auto lubrication + maintenance reminders for low downtime
Hard-anodized aluminum vacuum parts: ASTM salt-spray tested
Mirror-polished, acid-pickled passivated stainless steel for sanitary use

Applications

Premade-bag powder packaging (large bags)
Premade-bag granule packaging
Multihead-scale weighing of solids
Coffee bean/ground coffee bags
Dried fruit, nut packaging
Pet food bag packaging
Pharmaceutical large-bag packaging

Secteurs

Food (granules/powders)
Pharmaceutique
Nutraceutique
Pet food
Coffee/tea
Snacks

Marques des composants

PLC / 10-inch HMI / Frequency inverter
Siemens
Coder
Tianyi
Main motor
Taibang
Proximity switch
OMRON
Vacuum generator / Solenoid valve / Cylinder
SMC
Vacuum pump
Hoshiwa
Combination scale (1.6L)
Skel
Plastic bearings
IGUS
Cam follower needle bearings
THK
Detection switches
SICK
SED
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Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP-compliant
Hard-anodized parts ASTM salt-spray tested

Nettoyage et entretien

Sloped U-shaped drainage channels (60 mm wide, 80 mm above tabletop) collect rinse water; two diagonal drains with two-stage quick-connects and filter mesh tie into shop drain. O-ring seals at all column bases prevent liquid ingress. Embedded doors prevent water accumulation. Dustproof and waterproof for water washdown.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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