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SED-300KGD-J
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SED-300KGD-J Fully Automatic Rotary Premade Bag Packing System
SED · SED-300KGD-J · 1 unidades vendidas

SED-300KGD-J — Fully Automatic Rotary Premade Bag Packing System

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SED-300KGD-J fully automatic rotary premade-bag packing system with feeding, weighing, and packaging for large-bag granule/powder lines. Includes premade bag packer (SED-300KGD-J), 14-bucket multihead combination scale (

GMP-compliantHard-anodized parts ASTM salt-spray tested
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Funcionamiento

Material is elevated to the multihead combination scale (14 buckets, 2.5L each), which calculates the optimal bucket combination to discharge per +-1 g target weight. The packer indexes premade bags through stations: horizontal bag infeed -> laser coding provision -> zip-bag opening device -> mechanical bag spreading (cam-curve timing; SICK switches detect single-side spread failure; earlier open detection vs pneumatic -> more fill time) -> top/bottom open detection -> 2x tray vibration (settling) -> fill (no fill if bag not opened) -> vacuum exhaust -> 2x heat seal (with cold-shaping after vacuum sealing: clearer pattern, flatter, cleaner) -> discharge to weight checker. Empty-bag circulation: failed/unopened bags re-circulate for retry, collected at the bag-infeed station (safer than dropping at transfer arm), preventing 100% empty packs. Siemens PLC orchestrates auto-lubrication (flow detection: alarm + stop on oil loss), phase-sequence/missing-phase/missing-neutral/surge protection, and recipe parameter save/recall for fast changeover (~5 min). Box-type indexer/divider: cam in oil bath, input up to 100 rpm, output 615 N.m torque. Cam material 20CrMnTi, hardened HRC55-60, groove precision +-0.009 to +0.020 mm. THK cam follower needle bearings (low friction, high precision, high rigidity).

Proceso de funcionamiento
1Material is elevated to the multihead combination scale (14 buckets, 2.5L each), which calculates the optimal bucket combination to discharge per +-1 g target weight.
2The packer indexes premade bags through stations: horizontal bag infeed -> laser coding provision -> zip-bag opening device -> mechanical bag spreading (cam-curve timing; SICK switches detect single-side spread failure; earlier open detection vs pneumatic -> more fill time) -> top/bottom open detection -> 2x tray vibration (settling) -> fill (no fill if bag not opened) -> vacuum exhaust -> 2x heat seal (with cold-shaping after vacuum sealing: clearer pattern, flatter, cleaner) -> discharge to weight checker.
3Empty-bag circulation: failed/unopened bags re-circulate for retry, collected at the bag-infeed station (safer than dropping at transfer arm), preventing 100% empty packs.
4Siemens PLC orchestrates auto-lubrication (flow detection: alarm + stop on oil loss), phase-sequence/missing-phase/missing-neutral/surge protection, and recipe parameter save/recall for fast changeover (~5 min).
5Box-type indexer/divider: cam in oil bath, input up to 100 rpm, output 615 N.m torque.
6Cam material 20CrMnTi, hardened HRC55-60, groove precision +-0.009 to +0.020 mm.
7THK cam follower needle bearings (low friction, high precision, high rigidity).

Especificaciones técnicas

Especificaciones de la variante: SED-300KGD-J (rotary premade-bag packer with full upstream/downstream integration)

Especificaciones

Modelo
SED-300KGD-J
Tensión
220V 60Hz
Suministros
Power: 220V/60Hz. Combination scale, packer, elevator, weight checker. Compressed air for cylinders and vacuum.
Detalles de conformidad
Exposed parts 304 SS; material-contact parts 316L SS. Vacuum aluminum parts hard-anodized (>=5 um), no corrosion in ASTM salt-spray test. GMP compliant packaging zone. Price includes 13% VAT, domestic port freight, export wooden case; commissioning not included.

Materiales

Materiales en contacto
316L SS (all material-contact parts); hard-anodized aluminum alloy (>=5 um, vacuum parts) ASTM salt-spray verified
Materiales del cuerpo
304 SS (exposed parts): tabletop and above (excl. electrical box) mirror plate; electrical box/doors/column trims brushed plate; above-tabletop columns and large flat parts mirror-polished; special-shape parts acid-pickled and passivated

Características principales

Full automatic line: elevator + multihead scale + premade-bag packer + weight checker
Combination scale 14 buckets, <=120 BPM, +-1 g accuracy, 2.5L per bucket
Bag width up to 300 mm
Horizontal bag infeed device
Mechanical bag spreading (earlier open detection vs pneumatic, more fill time)
SICK switches detect single-side spread failure
Laser coding provision (location + signal)
Zip opening device (for zip bags)
Top + bottom bag opening with detection
Dual tray vibration (material settling)
Dual sealing stations
Cold-shaping after vacuum heat seal (clearer pattern, flatter, cleaner)
Empty-bag circulation (100% prevents empty packs)
Auto fault alarming
Siemens 10-inch touchscreen + Siemens PLC bilingual (CN/EN)
Siemens frequency inverter
2.2 kW main drive motor (Taibang)
Box-type indexer/divider (cam in oil bath, up to 100 rpm input, 615 N.m output torque)
20CrMnTi cam, HRC55-60 hardness, +-0.009 to +0.020 mm groove precision
THK cam follower needle bearings (low friction, high precision, high rigidity)
Phase-sequence error, missing-phase, neutral-loss, surge protection
Auto lubrication system with flow detection (alarm + stop on oil loss)
Bag bin sensor (low-bag alarm)
Recipe parameter save/recall for fast changeover (~5 min)
Wear-part maintenance reminders
Ethernet port: Profinet device or S7 server (MES integration)
Acid-pickled passivated and mirror-polished 304 SS surfaces
316L SS for all material-contact parts
Hard-anodized aluminum vacuum parts (>=5 um, ASTM salt-spray no corrosion)
Sloped U-shaped drainage channels (60 mm wide, 80 mm above tabletop) with quick-connect drains
O-ring sealed column bases (no liquid ingress during cleaning)
Embedded box doors
GMP compliant
Empty-bag circulation eliminates empty packs (uncommon among competitors)
Mechanical bag spreading: earlier open detection and more fill time
Cold-shaping post heat seal for premium seal appearance
Premium components: Siemens, SMC, Hoshiwa, OMRON, IGUS, THK
MES-ready (Profinet / S7 server via Ethernet port)
Auto lubrication + maintenance reminders for low downtime
Hard-anodized aluminum vacuum parts: ASTM salt-spray tested
Mirror-polished, acid-pickled passivated stainless steel for sanitary use

Aplicaciones

Premade-bag powder packaging (large bags)
Premade-bag granule packaging
Multihead-scale weighing of solids
Coffee bean/ground coffee bags
Dried fruit, nut packaging
Pet food bag packaging
Pharmaceutical large-bag packaging

Sectores

Food (granules/powders)
Farmacéutico
Nutracéutico
Pet food
Coffee/tea
Snacks

Marcas de componentes

PLC / 10-inch HMI / Frequency inverter
Siemens
Coder
Tianyi
Main motor
Taibang
Proximity switch
OMRON
Vacuum generator / Solenoid valve / Cylinder
SMC
Vacuum pump
Hoshiwa
Combination scale (1.6L)
Skel
Plastic bearings
IGUS
Cam follower needle bearings
THK
Detection switches
SICK
SED
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Conformidad

GMP-compliant
Hard-anodized parts ASTM salt-spray tested

Limpieza y mantenimiento

Sloped U-shaped drainage channels (60 mm wide, 80 mm above tabletop) collect rinse water; two diagonal drains with two-stage quick-connects and filter mesh tie into shop drain. O-ring seals at all column bases prevent liquid ingress. Embedded doors prevent water accumulation. Dustproof and waterproof for water washdown.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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