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SED-300JLJ-C
Sur devis
SED-300JLJ-C
SED · SED-300JLJ-C · En vedette

SED-300JLJ-C — Automatic Vial Leakage Detection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-300JLJ-C Automatic Vial Leakage Detection Machine. Inspects vials for liquid leakage, pinholes and cracks. Scope: 1-20 ml vial (diameter <22 mm); capacity 300 bottles/min at 2 ml vial; power 2.4 kW, 380V/50Hz; weight

GMP21 CFR Part 11Chinese PharmacopoeiaEuropean Pharmacopoeia (EP)US FDA
Délai de livraison
Sur devis
Cadence
255–345 bottles/minute

Fonctionnement

High-frequency high-voltage detection: V is the HF/HV power supply connected between transmit and receive electrodes. C1/C2 are the electrode-to-bottle-wall capacitances (electrode does not contact the liquid; the bottle wall acts as dielectric). R is the liquid resistance. An intact bottle generates small inductive micro-current I1; a leaking bottle loses the insulating capacitance, generating larger current I2. Comparing the micro-current determines whether the bottle is leaking. After twin-screw infeed, the flip mechanism rotates each bottle from vertical to horizontal; four cross-positioned detection stations cover bottle head, upper body, lower body and tail for full coverage; after detection the bottle is flipped back to vertical and sorted by the outfeed starwheel into qualified or rejection channels.

Processus de fonctionnement
1High-frequency high-voltage detection: V is the HF/HV power supply connected between transmit and receive electrodes.
2C1/C2 are the electrode-to-bottle-wall capacitances (electrode does not contact the liquid; the bottle wall acts as dielectric).
3R is the liquid resistance.
4An intact bottle generates small inductive micro-current I1; a leaking bottle loses the insulating capacitance, generating larger current I2.
5Comparing the micro-current determines whether the bottle is leaking.
6After twin-screw infeed, the flip mechanism rotates each bottle from vertical to horizontal; four cross-positioned detection stations cover bottle head, upper body, lower body and tail for full coverage; after detection the bottle is flipped back to vertical and sorted by the outfeed starwheel into qualified or rejection channels.

Caractéristiques techniques

Caractéristiques de la variante : SED-300JLJ-C

Caractéristiques

Modèle
SED-300JLJ-C
Cadence
255–345 bottles/minute
Tension
380V/50Hz
Puissance
2.4 kW

Dimensions

Longueur
3018 mm
Largeur
1993 mm
Hauteur
1632 mm
Poids
1500 kg

Matériaux

Matériaux en contact
POM-C (bottle clamps); NSK deep groove ball bearing (304 SS)

Caractéristiques principales

Vial range: 1-20 ml (diameter <22 mm)
Capacity: 300 bottles/min at 2 ml vial
Detection accuracy: visible foreign body >=40 um (adjustable)
Leakage detection: >=0.1 um micro-pores and cracks
4-station cross-covered detection (bottle head/upper body/lower body/tail)
Flip & oscillating mechanism (vertical <-> horizontal)
Knapp-Kushner test program evaluation
Electrode and liquid non-contact: zero contamination
IPC + Mitsubishi PLC dual-control system
Mitsubishi full servo drive
POM-C + copper starwheels (vacuum-suction rejection)
3-level user management (operator/supervisor/administrator)
21 CFR Part 11 compliant
Full electrical/mechanical drawings + IQ/OQ/PQ/FAT/SAT validation documents
17 national patents (invention and utility model)
Electrode/liquid non-contact: zero contamination, non-destructive detection
Can be used standalone or linked with production line
High sensitivity: detects ultra-fine cracks and pinholes undetectable by traditional methods
Mold changeover accommodates multiple vial sizes
Full IQ/OQ/PQ/FAT/SAT validation support
Data retention: per-bottle/per-channel/per-batch/alarm logs

Applications

Liquid leakage detection for vials
Pinhole and crack detection on vial bodies
GMP-compliant inline inspection for vial pharmaceutical products

Secteurs

Pharmaceutical (sterile preparations)
Biopharmaceutical
Vaccines

Marques des composants

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Switch/warning light/main switch
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Switching power supply
Meanwell
Governor/speed controller
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Dot matrix temperature sensor
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Photoelectric switch (auxiliary)
Macher
Serial port converter
Yutai
Deep groove ball bearings
NSK
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP
21 CFR Part 11
Chinese Pharmacopoeia
European Pharmacopoeia (EP)
US FDA

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial
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